Raypak 302B, 902B manual Gas Supply Connection, Model, Table K Maximum Equivalent Pipe Length

Page 21

Gas Supply

DANGER: Make sure the gas on which the heater will operate is the same type as specified on the heater’s rating plate.

Gas piping must have a sediment trap ahead of the heater gas controls, and a manual shut-off valve lo- cated outside the heater jacket. It is recommended that a union be installed in the gas supply piping adja- cent to the heater for servicing. A pounds-to-inches regulator must be installed to reduce the gas supply pressure to a maximum of 10.5 in. WC for natural gas and 13.0 in. WC for propane gas. The regulator should be placed a minimum distance of 10 times the pipe diameter up-stream of the heater gas controls. Refer to Table K for maximum pipe lengths.

Gas Supply Connection

CAUTION: The heater must be disconnected from the gas supply during any pressure testing of the gas supply system at test pressures in excess of 1/2 psi (3.45 kPa).

The heater must be isolated from the gas supply pip- ing system by closing the manual shut-off valve during any pressure testing of the gas supply piping system

Fig. 16: Gas Supply Connection

at test pressures equal to or less than 1/2 psi (3.45 kPa). Relieve test pressure in the gas supply line prior to reconnecting the heater and its manual shut-off valve to the gas supply line. FAILURE TO FOLLOW

THIS PROCEDURE MAY DAMAGE THE GAS VALVES. Over pressurized gas valves are not cov- ered by warranty. The heater and its gas connections shall be leak-tested before placing the appliance in operation. Use soapy water for leak test. DO NOT use an open flame.

CAUTION: Do not use Teflon tape on gas line pipe thread. A pipe compound rated for use with natural and propane gases is recommended. Apply sparingly only on male pipe ends, leaving the two end threads bare.

CAUTION: Support gas supply piping with hangers, not by the heater or its accessories. Make sure the gas piping is protected from physical damage and freezing, where required.

Reversing Gas Supply Connection

Reversing the standard fuel connection from the left- hand to the right-hand side is a simple field operation.

1.Disconnect all electrical power from the heater (if applicable).

2.Disconnect the main gas pipe from the heater (if applicable).

3.Remove the left and right front panels from the heater.

4.Locate the main gas line that traverses across the heater above the manifold risers.

5.Remove the pipe cap from the right-hand end of the main gas line.

Model

No.

3/4"

 

1”

1-1/4”

1-1/2”

 

2”

2-1/2”

 

 

 

 

 

 

 

 

 

 

 

 

 

 

N

P

N

 

P

N

P

N

P

N

 

P

N

P

 

 

 

 

 

 

 

 

 

 

 

 

 

 

302B

15

25

35

85

150

380

360

--

--

--

--

--

 

 

 

 

 

 

 

 

 

 

 

 

 

402B

--

15

25

60

100

260

250

--

--

--

--

--

 

 

 

 

 

 

 

 

 

 

 

 

 

502B

--

--

--

--

65

150

130

360

500

--

--

--

 

 

 

 

 

 

 

 

 

 

 

 

 

652B

--

--

--

--

45

100

95

250

340

--

--

--

 

 

 

 

 

 

 

 

 

 

 

 

 

752B

--

--

--

--

35

80

75

180

260

600

--

--

 

 

 

 

 

 

 

 

 

 

 

 

 

902B

--

--

--

--

20

45

45

110

150

360

400

--

 

 

 

 

 

 

 

 

 

 

 

 

 

Natural gas – 1,000 BTU per ft3, .60 specific gravity at 0.5 in. WC pressure drop Propane gas – 2,500 BTU per ft3, 1.53 specific gravity at 0.6 in. WC pressure drop

Table K: Maximum Equivalent Pipe Length

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Contents Installation & Operating Instructions Deletions None Contents Pay Attention to These Terms Installations at Elevation Before InstallationProduct Receipt Model IdentificationComponent Locations Back Component LocationsGeneral Information General Safety Time/Temperature Relationships in ScaldsWater Time to Produce Serious Temp Burn Installation Codes InstallationEquipment Base StackingIndoor Installations Outdoor InstallationsClearances Ft 91 cm within a Indoor Units Combustion and Ventilation AirReversing Air Filter Direct VentConventional Combustion Air Supply InstallationsTruSeal Combustion Air All Air from Inside the BuildingWater Piping Canadian InstallationsGeneral Reversing Water ConnectionsCold Water Operation Relief Valve Piping Hydrostatic TestHydronic Heating Temperature & Pressure GaugePump Selection Cold Water StartsPiping Pressure Drop in Feet of Head Feedwater RegulatorAir-Separation/Expansion Tank Three-Way ValvesPool Heating Potable Water and Space HeatingWinterizing Your Heater Automatic Chlorinators and Chemical FeedersPool/Spa Water Chemistry Water HardnessTotal Dissolved Solids PH of WaterGas Supply Connection Gas SupplyModel Table K Maximum Equivalent Pipe LengthElectrical Power Connections Gas Supply PressureField-Connected Controllers Field Wiring Connection Check the Power SourceMaking the Electrical Connections Stage Tankstat Flue Exhaust Tee VentingModel Diameter Order Number Appliance CategoriesVent Terminal Location Support of Vent StackInstallations Canadian InstallationsChanging the Flue Outlet Venting Configurations Venting Installation TipsInstallation Natural Draft Vertical Venting CategoryCommon Venting System TerminationCertified Vertical Venting Combustion Air Air Inlet HeightHorizontal Through-the-Wall Venting Category Horizontal Through-the-Wall Venting CategoryModel Certified Maximum Combustion Air Inlet Direct Vent Horizontal Through- the-WallVenting EquivalentDirect Vent Vertical Direct Vent VerticalOutdoor Installation ControlsFreeze Protection Models 302B-902B Heater Sequence of OperationExternal Lights Color Indication Code Condition Ignition ModuleFlow Switch High Limit Manual ResetHigh and Low Gas Pressure Switches Low Water Cut-Off OptionalUDB Diagnostic Board UDB Fault HistoryPump Time Delay Table R UDB Fault Messages Water Piping 87%-Efficiency Boilers Special InstructionsVenting Appliance Categories Model 10F 20F 30F Min. Flow Max Flow GpmVertical Venting Category Vent Terminal LocationCondensate Management 752BE Combustion Air 902BE 30’ 80’ Certified Maximum Combustion Air Air Inlet Model VentingDirect Vent Horizontal Through- the-Wall ABS Cpvc Wiring Diagram Pre Start-up START-UPBlower Adjustment Main Burner AdjustmentStart-Up Leak Test Procedure Dual-Seat Gas Valves Safety InspectionFollow-Up Pilot Turn-Down TestLeak Test Post Start-Up CheckOperation Lighting InstructionsTo Turn Off Gas To Appliance Step TroubleshootingMaintenance Suggested Minimum Maintenance SchedulePreventive Maintenance Schedule Semi-Annually WeeklyAnnually As RequiredInside Air Contamination AppendixLimited Parts Warranty HI Delta Types H and WH Limited Parts Warranty HI Delta Type P START-UP Checklist for FAN-ASSISTED Raypak Products Important Instructions for the Commonwealth of Massachusetts
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302B, 902B specifications

Raypak is a prominent name in the heating industry, particularly known for its advanced technology and robust design in residential and commercial heating solutions. Two of their notable models, the Raypak 302B and 402B, exemplify innovation and efficiency in hydronic heating systems, designed to meet diverse needs while ensuring optimal performance.

The Raypak 302B and 402B are high-efficiency boilers that utilize gas-fueled systems. The 302B model has a heating capacity of 302,000 BTU/h, while the 402B boasts a maximum capacity of 402,000 BTU/h. This range of heating output makes these models suitable for a variety of applications, from residential heating needs to larger commercial spaces that require a reliable heat source.

One of the standout features of the Raypak 302B and 402B is their use of fire-tube heat exchanger technology. This design promotes efficient heat transfer and allows for lower emissions, thus minimizing the environmental impact. The fire-tube design also contributes to a longer lifespan and reduced maintenance costs, making these boilers a cost-effective solution over time.

Equipped with advanced control systems, the Raypak 302B and 402B ensure precise temperature regulation and improved energy usage. The digital display provides real-time feedback and diagnostics, enhancing user experience and simplifying troubleshooting. These models are also compatible with various building management systems, providing users with versatility in integration to optimize building performance.

In addition to their technological advancements, these boilers are designed with user safety and convenience in mind. They include features such as built-in safety controls, easy access for service and maintenance, and a compact footprint to fit into tight spaces. Their robust construction ensures durability, which is crucial for systems that operate under high demand.

Moreover, both models have been engineered to succeed in various climates, making them reliable choices for users in diverse geographical locations. With their energy-efficient operation, reliable performance, and advanced features, the Raypak 302B and 402B embody quality and innovation in the heating market, ensuring comfortable environments while lowering energy costs and environmental footprints.
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