Raypak 302B, 902B manual External Lights Color Indication

Page 35

External Lights

Light

Color

Indication

 

 

 

Power

Blue

Main power is on

 

 

 

Call For Heat

Yellow

Thermostat is closed

 

 

 

Safety

Red

One or more safeties is

inoperative

 

 

 

 

 

Ignition

Red

Ignition module is inoperative

 

 

 

Flow

Green

Flow is present

 

 

 

Blower 1

Green

Blower 1 is on

 

 

 

Stage 1

Green

Stage 1 is on

 

 

 

Stage 2

Green

Stage 2 is on

 

 

 

Table P: Status LED Indicators

24.Power is also sent from pin 2 of the stage 1 con- nection to pin P1-3 of the universal diagnostic board.

25.Power is now sent to terminal TP4 of the Economaster to energize the relay and close the contacts.

26.Power is waiting at the common terminal of the flow switch waiting for closure and sufficient water flow.

27.The heater pump is energized upon relay closure of the Economaster.

28.Upon sufficient flow from the heater pump, the flow switch contacts will close.

29.If there is insufficient flow and the flow switch does not close, a 24 VAC signal is sent to the Universal Diagnostics Board to indicate the fault.

30.The flow light is energized; located on the front status panel.

31.A 24 VAC signal is also sent to the “TH” terminal located on the ignition module.

32.Once the 24 VAC “TH” signal is received at the ignition module, the internal contacts between F1 and F2 close sending a 120 VAC signal to the 120 VAC pilot duty terminals, located at J14 on the cir- cuit board.

33.The 120 VAC signal continues to the coil of the blower relay K-3 (N.O.).

34.The 120 VAC signal continues to the 120 VAC safety terminals located at J13 on the circuit board.

35.When the coil on relay K-3 is powered, the N.O. relay contacts close and energizes the blower from the J8 connections on the CPW board.

36.After proper air pressure is received in the air plenum, the air pressure switch will close.

37.If there is insufficient air pressure and the air pres- sure switch does not close, a 24 VAC signal is sent to the Universal Diagnostics Board to indicate the fault.

38.A 24 VAC signal is now sent to the blower LED on the status board.

39.Power is applied to the optional equipment inter- lock connection J9 (normally jumpered).

40.The 24 VAC signal is then sent to the 24 VAC safe- ty connector.

41.24 VAC is now sent to the pressure switch (P.S.) terminal on the ignition module.

42.Once the pressure switch signal is received at the ignition module, the heater performs a 15-second pre-purge and then the hot surface igniter is ener- gized by a 120 VAC signal from S-1 on the ignition module for approximately 30 seconds. (The hot surface igniter must draw greater than 3.1 amps while being energized or ignition lockout will occur after three tries.)

43.Once the ignition module determines that the hot surface igniter has heated up and operating prop- erly, a 24 VAC signal is output from pin GV on the module.

44.24 VAC signal is received at gas valve 1 thus ener- gizing it.

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Contents Installation & Operating Instructions Deletions None Contents Pay Attention to These Terms Model Identification Before InstallationInstallations at Elevation Product ReceiptComponent Locations Back Component LocationsGeneral Information Water Time to Produce Serious Temp Burn General SafetyTime/Temperature Relationships in Scalds Stacking InstallationInstallation Codes Equipment BaseClearances Indoor InstallationsOutdoor Installations Ft 91 cm within a Direct Vent Combustion and Ventilation AirIndoor Units Reversing Air FilterAll Air from Inside the Building InstallationsConventional Combustion Air Supply TruSeal Combustion AirReversing Water Connections Canadian InstallationsWater Piping GeneralCold Water Operation Relief Valve Piping Hydrostatic TestCold Water Starts Temperature & Pressure GaugeHydronic Heating Pump SelectionThree-Way Valves Pressure Drop in Feet of Head Feedwater RegulatorPiping Air-Separation/Expansion TankPool Heating Potable Water and Space HeatingWater Hardness Automatic Chlorinators and Chemical FeedersWinterizing Your Heater Pool/Spa Water ChemistryTotal Dissolved Solids PH of WaterTable K Maximum Equivalent Pipe Length Gas SupplyGas Supply Connection ModelField-Connected Controllers Electrical Power ConnectionsGas Supply Pressure Making the Electrical Connections Field Wiring ConnectionCheck the Power Source Stage Tankstat Appliance Categories VentingFlue Exhaust Tee Model Diameter Order NumberVent Terminal Location Support of Vent StackChanging the Flue Outlet InstallationsCanadian Installations Natural Draft Vertical Venting Category Venting Installation TipsVenting Configurations InstallationHeight TerminationCommon Venting System Certified Vertical Venting Combustion Air Air InletHorizontal Through-the-Wall Venting Category Horizontal Through-the-Wall Venting CategoryEquivalent Direct Vent Horizontal Through- the-WallModel Certified Maximum Combustion Air Inlet VentingDirect Vent Vertical Direct Vent VerticalFreeze Protection Outdoor InstallationControls Models 302B-902B Heater Sequence of OperationExternal Lights Color Indication Code Condition Ignition ModuleLow Water Cut-Off Optional High Limit Manual ResetFlow Switch High and Low Gas Pressure SwitchesPump Time Delay UDB Diagnostic BoardUDB Fault History Table R UDB Fault Messages Model 10F 20F 30F Min. Flow Max Flow Gpm 87%-Efficiency Boilers Special InstructionsWater Piping Venting Appliance CategoriesCondensate Management Vertical Venting CategoryVent Terminal Location 752BE Combustion Air 902BE 30’ 80’ Certified Maximum Combustion Air Air Inlet Model VentingDirect Vent Horizontal Through- the-Wall ABS Cpvc Wiring Diagram Pre Start-up START-UPStart-Up Blower AdjustmentMain Burner Adjustment Pilot Turn-Down Test Safety InspectionLeak Test Procedure Dual-Seat Gas Valves Follow-UpLeak Test Post Start-Up CheckTo Turn Off Gas To Appliance OperationLighting Instructions Step TroubleshootingPreventive Maintenance Schedule MaintenanceSuggested Minimum Maintenance Schedule As Required WeeklySemi-Annually AnnuallyInside Air Contamination AppendixLimited Parts Warranty HI Delta Types H and WH Limited Parts Warranty HI Delta Type P START-UP Checklist for FAN-ASSISTED Raypak Products Important Instructions for the Commonwealth of Massachusetts
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302B, 902B specifications

Raypak is a prominent name in the heating industry, particularly known for its advanced technology and robust design in residential and commercial heating solutions. Two of their notable models, the Raypak 302B and 402B, exemplify innovation and efficiency in hydronic heating systems, designed to meet diverse needs while ensuring optimal performance.

The Raypak 302B and 402B are high-efficiency boilers that utilize gas-fueled systems. The 302B model has a heating capacity of 302,000 BTU/h, while the 402B boasts a maximum capacity of 402,000 BTU/h. This range of heating output makes these models suitable for a variety of applications, from residential heating needs to larger commercial spaces that require a reliable heat source.

One of the standout features of the Raypak 302B and 402B is their use of fire-tube heat exchanger technology. This design promotes efficient heat transfer and allows for lower emissions, thus minimizing the environmental impact. The fire-tube design also contributes to a longer lifespan and reduced maintenance costs, making these boilers a cost-effective solution over time.

Equipped with advanced control systems, the Raypak 302B and 402B ensure precise temperature regulation and improved energy usage. The digital display provides real-time feedback and diagnostics, enhancing user experience and simplifying troubleshooting. These models are also compatible with various building management systems, providing users with versatility in integration to optimize building performance.

In addition to their technological advancements, these boilers are designed with user safety and convenience in mind. They include features such as built-in safety controls, easy access for service and maintenance, and a compact footprint to fit into tight spaces. Their robust construction ensures durability, which is crucial for systems that operate under high demand.

Moreover, both models have been engineered to succeed in various climates, making them reliable choices for users in diverse geographical locations. With their energy-efficient operation, reliable performance, and advanced features, the Raypak 302B and 402B embody quality and innovation in the heating market, ensuring comfortable environments while lowering energy costs and environmental footprints.
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