Raypak 902B, 302B manual Horizontal Through-the-Wall Venting Category

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speed. Do not operate summer exhaust fan. Close fireplace dampers.

4.Place in operation the appliances being inspected. Follow the manufacturer’s instructions for lighting each appliance. Adjust thermostat so appliance will operate continuously.

5.Check the pressure at a pressure tap located 12 in. above the bottom joint of the first vertical vent pipe. Pressure should be anywhere between -0.01 and -0.08 in. WC.

6.After it has been determined that each appliance remaining connected to the common venting sys- tem properly vents when tested as outlined above, return doors, windows, exhaust fans, fireplace dampers and other gas burning appliances to their previous conditions of use.

7.Any improper operation of the common venting system should be corrected so that the installation conforms with the NFGC (U.S.) or B149 (Canada). When re-sizing any portion of the common venting system, the common venting system should be re- sized to approach the minimum size as determined using the appropriate tables in Ap- pendix G in the NFGC (U.S.) or B149 (Canada).

Horizontal Through-the-Wall Venting (Category III)

*Requires optional vent tee for rear discharge.

Fig. 25: Horizontal Through-the-Wall Venting

(Category III)

Installation

These installations utilize the heater-mounted blower to vent the combustion products to the outdoors. Combustion air is taken from inside the room and the vent is installed horizontally through the wall to the out- doors. Adequate combustion and ventilation air must be supplied to the equipment room in accordance with the NFGC (U.S.) or B149 (Canada).

The total length of the horizontal through-the-wall flue system should not exceed 70 equivalent ft in length. If horizontal run exceeds 70 equivalent ft, an appropri- ately sized extractor must be used. Each elbow used is equal to 10 ft of straight pipe. This will allow installa- tion in one of the four following arrangements:

70’ of straight flue pipe

60’ of straight flue pipe and one elbow

50’ of straight flue pipe and two elbows

40’ of straight pipe and three elbows

The vent cap is not considered in the overall length of the venting system.

The vent must be installed to prevent flue gas leakage. Care must be taken during assembly to ensure that all joints are sealed properly and are airtight. The vent must be installed to prevent the potential accumulation of condensate in the vent pipes. It is required that:

1.The vent must be installed with a slight downward slope of not more than 1/4 inch per foot of hori- zontal run to the vent terminal.

2.The vent must be insulated through the length of the horizontal run.

For installations in extremely cold climate, it is re- quired that:

1.The vent must be installed with a slight upward slope of not more than 1/4 inch per foot of hori- zontal run to the vent terminal. In this case, an approved condensate trap must be installed per applicable codes.

2.The vent must be insulated through the length of the horizontal run.

Termination

The flue direct vent cap MUST be mounted on the ex- terior of the building. The direct vent cap cannot be installed in a well or below grade. The direct vent cap must be installed at least 1 ft above ground level and above normal snow levels. The Raypak-approved stainless steel flue direct vent cap must be used (sales order option D-15).

WARNING: No substitutions of flue pipe or vent cap material are allowed. Such substitutions would jeopardize the safety and health of inhabitants.

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Contents Installation & Operating Instructions Deletions None Contents Pay Attention to These Terms Product Receipt Before InstallationInstallations at Elevation Model IdentificationComponent Locations Component Locations BackGeneral Information General Safety Time/Temperature Relationships in ScaldsWater Time to Produce Serious Temp Burn Equipment Base InstallationInstallation Codes StackingIndoor Installations Outdoor InstallationsClearances Ft 91 cm within a Reversing Air Filter Combustion and Ventilation AirIndoor Units Direct VentTruSeal Combustion Air InstallationsConventional Combustion Air Supply All Air from Inside the BuildingGeneral Canadian InstallationsWater Piping Reversing Water ConnectionsRelief Valve Piping Hydrostatic Test Cold Water OperationPump Selection Temperature & Pressure GaugeHydronic Heating Cold Water StartsAir-Separation/Expansion Tank Pressure Drop in Feet of Head Feedwater RegulatorPiping Three-Way ValvesPotable Water and Space Heating Pool HeatingPool/Spa Water Chemistry Automatic Chlorinators and Chemical FeedersWinterizing Your Heater Water HardnessPH of Water Total Dissolved SolidsModel Gas SupplyGas Supply Connection Table K Maximum Equivalent Pipe LengthElectrical Power Connections Gas Supply PressureField-Connected Controllers Field Wiring Connection Check the Power SourceMaking the Electrical Connections Stage Tankstat Model Diameter Order Number VentingFlue Exhaust Tee Appliance CategoriesSupport of Vent Stack Vent Terminal LocationInstallations Canadian InstallationsChanging the Flue Outlet Installation Venting Installation TipsVenting Configurations Natural Draft Vertical Venting CategoryCertified Vertical Venting Combustion Air Air Inlet TerminationCommon Venting System HeightHorizontal Through-the-Wall Venting Category Horizontal Through-the-Wall Venting CategoryVenting Direct Vent Horizontal Through- the-WallModel Certified Maximum Combustion Air Inlet EquivalentDirect Vent Vertical Direct Vent VerticalOutdoor Installation ControlsFreeze Protection Heater Sequence of Operation Models 302B-902BExternal Lights Color Indication Ignition Module Code ConditionHigh and Low Gas Pressure Switches High Limit Manual ResetFlow Switch Low Water Cut-Off OptionalUDB Diagnostic Board UDB Fault HistoryPump Time Delay Table R UDB Fault Messages Venting Appliance Categories 87%-Efficiency Boilers Special InstructionsWater Piping Model 10F 20F 30F Min. Flow Max Flow GpmVertical Venting Category Vent Terminal LocationCondensate Management Certified Maximum Combustion Air Air Inlet Model Venting 752BE Combustion Air 902BE 30’ 80’Direct Vent Horizontal Through- the-Wall ABS Cpvc Wiring Diagram START-UP Pre Start-upBlower Adjustment Main Burner AdjustmentStart-Up Follow-Up Safety InspectionLeak Test Procedure Dual-Seat Gas Valves Pilot Turn-Down TestPost Start-Up Check Leak TestOperation Lighting InstructionsTo Turn Off Gas To Appliance Troubleshooting StepMaintenance Suggested Minimum Maintenance SchedulePreventive Maintenance Schedule Annually WeeklySemi-Annually As RequiredAppendix Inside Air ContaminationLimited Parts Warranty HI Delta Types H and WH Limited Parts Warranty HI Delta Type P START-UP Checklist for FAN-ASSISTED Raypak Products Important Instructions for the Commonwealth of Massachusetts
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302B, 902B specifications

Raypak is a prominent name in the heating industry, particularly known for its advanced technology and robust design in residential and commercial heating solutions. Two of their notable models, the Raypak 302B and 402B, exemplify innovation and efficiency in hydronic heating systems, designed to meet diverse needs while ensuring optimal performance.

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