Raypak 902B, 302B manual Operation, Lighting Instructions, To Turn Off Gas To Appliance

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10.To restart system, follow lighting instructions in the Operation section.

11.Check to see that the high limit control is set above the design temperature requirements of the system.

For multiple zones: Check to make sure the flow is adjusted as required in each zone.

12.Check that the heater is cycled with the thermo- stat. Raise to the highest setting and verify that the heater goes through the normal start-up cycle. Re- duce to the lowest setting and verify that the heater goes off.

13.Observe several operating cycles for proper oper- ation.

14.Set the room thermostat or tankstat to desired temperature.

15.Review all instructions shipped with this heater with owner or maintenance person, return to enve- lope and give to owner or place the instructions inside front panel on heater.

OPERATION

Lighting Instructions

1.Before lighting, make sure you have read all of the safety information in this manual.

2.Set the thermostat to the lowest setting.

3.Turn off all electrical power to the appliance.

4.This appliance is equipped with an ignition device which automatically lights the burner. Do not try to light the burner by hand.

5.Remove upper front panel.

6.Turn on main manual gas valve.

7.Wait 5 minutes to clear out any gas. Then smell for gas, especially near the floor. If you then smell gas, STOP! Follow the steps in the safety informa- tion on the front cover of this manual. If you do not smell gas, go to next step.

8.Turn on all electrical power to the appliance.

9.Set thermostat to desired setting. The appliance will operate. The igniter will glow after the pre- purge time delay (15 seconds). After igniter reaches temperature (45 seconds) the main valve will open. System will try for ignition three times. If flame is not sensed, lockout will commence.

10.If the appliance will not operate, follow the instruc- tions “To Turn Off Gas To Appliance,” and call your service technician or gas supplier.

11.Replace access panel.

12.If heater fails to start, verify the following:

a.There are no loose connections or that the service switch is off.

b.High temperature limit switch is set above wa- ter temperature.

c.Thermostat is set above room temperature.

d.Gas is on at the meter and the heater.

e.Incoming gas pressure to the gas valve is NOT less than 5.0 in. WC for natural gas, 11.0 in. WC for propane gas.

To Turn Off Gas To Appliance

1.Set the thermostat to lowest setting.

2.Turn off all electrical power to the appliance if serv- ice is to be performed.

3.Remove upper front panels.

4.Turn off main manual gas valve.

5.Replace access panel.

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Contents Installation & Operating Instructions Deletions None Contents Pay Attention to These Terms Product Receipt Before InstallationInstallations at Elevation Model IdentificationComponent Locations Component Locations BackGeneral Information Water Time to Produce Serious Temp Burn General SafetyTime/Temperature Relationships in Scalds Equipment Base InstallationInstallation Codes StackingClearances Indoor InstallationsOutdoor Installations Ft 91 cm within a Reversing Air Filter Combustion and Ventilation AirIndoor Units Direct VentTruSeal Combustion Air InstallationsConventional Combustion Air Supply All Air from Inside the BuildingGeneral Canadian InstallationsWater Piping Reversing Water ConnectionsRelief Valve Piping Hydrostatic Test Cold Water OperationPump Selection Temperature & Pressure GaugeHydronic Heating Cold Water StartsAir-Separation/Expansion Tank Pressure Drop in Feet of Head Feedwater RegulatorPiping Three-Way ValvesPotable Water and Space Heating Pool HeatingPool/Spa Water Chemistry Automatic Chlorinators and Chemical FeedersWinterizing Your Heater Water HardnessPH of Water Total Dissolved SolidsModel Gas SupplyGas Supply Connection Table K Maximum Equivalent Pipe LengthField-Connected Controllers Electrical Power ConnectionsGas Supply Pressure Making the Electrical Connections Field Wiring ConnectionCheck the Power Source Stage Tankstat Model Diameter Order Number VentingFlue Exhaust Tee Appliance CategoriesSupport of Vent Stack Vent Terminal LocationChanging the Flue Outlet InstallationsCanadian Installations Installation Venting Installation TipsVenting Configurations Natural Draft Vertical Venting CategoryCertified Vertical Venting Combustion Air Air Inlet TerminationCommon Venting System HeightHorizontal Through-the-Wall Venting Category Horizontal Through-the-Wall Venting CategoryVenting Direct Vent Horizontal Through- the-WallModel Certified Maximum Combustion Air Inlet EquivalentDirect Vent Vertical Direct Vent VerticalFreeze Protection Outdoor InstallationControls Heater Sequence of Operation Models 302B-902BExternal Lights Color Indication Ignition Module Code ConditionHigh and Low Gas Pressure Switches High Limit Manual ResetFlow Switch Low Water Cut-Off OptionalPump Time Delay UDB Diagnostic BoardUDB Fault History Table R UDB Fault Messages Venting Appliance Categories 87%-Efficiency Boilers Special InstructionsWater Piping Model 10F 20F 30F Min. Flow Max Flow GpmCondensate Management Vertical Venting CategoryVent Terminal Location Certified Maximum Combustion Air Air Inlet Model Venting 752BE Combustion Air 902BE 30’ 80’Direct Vent Horizontal Through- the-Wall ABS Cpvc Wiring Diagram START-UP Pre Start-upStart-Up Blower AdjustmentMain Burner Adjustment Follow-Up Safety InspectionLeak Test Procedure Dual-Seat Gas Valves Pilot Turn-Down TestPost Start-Up Check Leak TestTo Turn Off Gas To Appliance OperationLighting Instructions Troubleshooting StepPreventive Maintenance Schedule MaintenanceSuggested Minimum Maintenance Schedule Annually WeeklySemi-Annually As RequiredAppendix Inside Air ContaminationLimited Parts Warranty HI Delta Types H and WH Limited Parts Warranty HI Delta Type P START-UP Checklist for FAN-ASSISTED Raypak Products Important Instructions for the Commonwealth of Massachusetts
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302B, 902B specifications

Raypak is a prominent name in the heating industry, particularly known for its advanced technology and robust design in residential and commercial heating solutions. Two of their notable models, the Raypak 302B and 402B, exemplify innovation and efficiency in hydronic heating systems, designed to meet diverse needs while ensuring optimal performance.

The Raypak 302B and 402B are high-efficiency boilers that utilize gas-fueled systems. The 302B model has a heating capacity of 302,000 BTU/h, while the 402B boasts a maximum capacity of 402,000 BTU/h. This range of heating output makes these models suitable for a variety of applications, from residential heating needs to larger commercial spaces that require a reliable heat source.

One of the standout features of the Raypak 302B and 402B is their use of fire-tube heat exchanger technology. This design promotes efficient heat transfer and allows for lower emissions, thus minimizing the environmental impact. The fire-tube design also contributes to a longer lifespan and reduced maintenance costs, making these boilers a cost-effective solution over time.

Equipped with advanced control systems, the Raypak 302B and 402B ensure precise temperature regulation and improved energy usage. The digital display provides real-time feedback and diagnostics, enhancing user experience and simplifying troubleshooting. These models are also compatible with various building management systems, providing users with versatility in integration to optimize building performance.

In addition to their technological advancements, these boilers are designed with user safety and convenience in mind. They include features such as built-in safety controls, easy access for service and maintenance, and a compact footprint to fit into tight spaces. Their robust construction ensures durability, which is crucial for systems that operate under high demand.

Moreover, both models have been engineered to succeed in various climates, making them reliable choices for users in diverse geographical locations. With their energy-efficient operation, reliable performance, and advanced features, the Raypak 302B and 402B embody quality and innovation in the heating market, ensuring comfortable environments while lowering energy costs and environmental footprints.
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