Raypak 902B, 302B manual Start-Up, Pre Start-up

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START-UP

Pre Start-up

Filling System (Heating Boilers)

Fill system with water. Purge all air from the system. Lower system pressure. Open valves for normal sys- tem operation, and fill system through feed pressure. Manually open air vent on the compression tank until water appears, then close vent.

Air Purge (Domestic Hot Water Heaters)

Purge all air from system before lighting heater. This can be normally accomplished by opening a down- stream valve.

NOTE: Boil-out information: The oils, grease and other contaminates found in some gas fired boilers are not present in the water side of a Raypak appliance. Most boil-out procedures require the use of an alkaline (high pH) cleaning agent that will damage the copper finned tubes of the heat exchanger. Heat exchangers damaged due to boil- out are not covered under warranty.

Venting System Inspection

1.Check all vent pipe connections and flue pipe ma- terial.

2.Make sure vent terminations are installed per code and are clear of all debris or blockage.

For Your Safety

WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life.

This appliance has a hot surface igniter. It is equipped with an ignition device which automatically lights the burners. Do not try to light the burners by hand.

BEFORE OPERATING, smell all around the appliance area for gas. Be sure to smell near the floor because some gas is heavier than air and will settle on the floor.

WHAT TO DO IF YOU SMELL GAS:

•Do not try to light any appliance.

•Do not touch any electrical switch; do not use any telephone in your building.

•Immediately call your gas supplier from a neigh- bor’s telephone. Follow the gas supplier’s instructions.

•If you cannot reach your gas supplier, call the fire department.

•Use only your hand to push in or turn the gas con- trol knob. Never use tools. If the knob will not turn by hand, do not try to repair it, call a qualified serv- ice technician. Forced or attempted repair may result in a fire or explosion.

•Do not use this appliance if any part has been under water, immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.

•Check around unit for debris and remove com- bustible products, i.e. gasoline, etc.

Pre Start-up Check

1.Verify heater is filled with water.

2.Check system piping for leaks. If found, repair immediately.

3.Vent air from system. Air in system can interfere with water circulation.

4.Purge air from gas line up to heater.

Initial Start-up

Tools Needed

•(1) 12-0-12, 24” scale U-tube manometer

•(4) 6-0-6, 12” scale U-tube manometers (mini- mum)

•(1) Screwdriver

•(1) Multi-meter

•(1) 3/16” Allen wrench

NOTE: Digital manometers are not recommended.

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Contents Installation & Operating Instructions Deletions None Contents Pay Attention to These Terms Product Receipt Before InstallationInstallations at Elevation Model IdentificationComponent Locations Component Locations BackGeneral Information Time/Temperature Relationships in Scalds General SafetyWater Time to Produce Serious Temp Burn Equipment Base InstallationInstallation Codes StackingOutdoor Installations Indoor InstallationsClearances Ft 91 cm within a Reversing Air Filter Combustion and Ventilation AirIndoor Units Direct VentTruSeal Combustion Air InstallationsConventional Combustion Air Supply All Air from Inside the BuildingGeneral Canadian InstallationsWater Piping Reversing Water ConnectionsRelief Valve Piping Hydrostatic Test Cold Water OperationPump Selection Temperature & Pressure GaugeHydronic Heating Cold Water StartsAir-Separation/Expansion Tank Pressure Drop in Feet of Head Feedwater RegulatorPiping Three-Way ValvesPotable Water and Space Heating Pool HeatingPool/Spa Water Chemistry Automatic Chlorinators and Chemical FeedersWinterizing Your Heater Water HardnessPH of Water Total Dissolved SolidsModel Gas SupplyGas Supply Connection Table K Maximum Equivalent Pipe LengthGas Supply Pressure Electrical Power ConnectionsField-Connected Controllers Check the Power Source Field Wiring ConnectionMaking the Electrical Connections Stage Tankstat Model Diameter Order Number VentingFlue Exhaust Tee Appliance CategoriesSupport of Vent Stack Vent Terminal LocationCanadian Installations InstallationsChanging the Flue Outlet Installation Venting Installation TipsVenting Configurations Natural Draft Vertical Venting CategoryCertified Vertical Venting Combustion Air Air Inlet TerminationCommon Venting System HeightHorizontal Through-the-Wall Venting Category Horizontal Through-the-Wall Venting CategoryVenting Direct Vent Horizontal Through- the-WallModel Certified Maximum Combustion Air Inlet EquivalentDirect Vent Vertical Direct Vent VerticalControls Outdoor InstallationFreeze Protection Heater Sequence of Operation Models 302B-902BExternal Lights Color Indication Ignition Module Code ConditionHigh and Low Gas Pressure Switches High Limit Manual ResetFlow Switch Low Water Cut-Off OptionalUDB Fault History UDB Diagnostic BoardPump Time Delay Table R UDB Fault Messages Venting Appliance Categories 87%-Efficiency Boilers Special InstructionsWater Piping Model 10F 20F 30F Min. Flow Max Flow GpmVent Terminal Location Vertical Venting CategoryCondensate Management Certified Maximum Combustion Air Air Inlet Model Venting 752BE Combustion Air 902BE 30’ 80’Direct Vent Horizontal Through- the-Wall ABS Cpvc Wiring Diagram START-UP Pre Start-upMain Burner Adjustment Blower AdjustmentStart-Up Follow-Up Safety InspectionLeak Test Procedure Dual-Seat Gas Valves Pilot Turn-Down TestPost Start-Up Check Leak TestLighting Instructions OperationTo Turn Off Gas To Appliance Troubleshooting StepSuggested Minimum Maintenance Schedule MaintenancePreventive Maintenance Schedule Annually WeeklySemi-Annually As RequiredAppendix Inside Air ContaminationLimited Parts Warranty HI Delta Types H and WH Limited Parts Warranty HI Delta Type P START-UP Checklist for FAN-ASSISTED Raypak Products Important Instructions for the Commonwealth of Massachusetts
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302B, 902B specifications

Raypak is a prominent name in the heating industry, particularly known for its advanced technology and robust design in residential and commercial heating solutions. Two of their notable models, the Raypak 302B and 402B, exemplify innovation and efficiency in hydronic heating systems, designed to meet diverse needs while ensuring optimal performance.

The Raypak 302B and 402B are high-efficiency boilers that utilize gas-fueled systems. The 302B model has a heating capacity of 302,000 BTU/h, while the 402B boasts a maximum capacity of 402,000 BTU/h. This range of heating output makes these models suitable for a variety of applications, from residential heating needs to larger commercial spaces that require a reliable heat source.

One of the standout features of the Raypak 302B and 402B is their use of fire-tube heat exchanger technology. This design promotes efficient heat transfer and allows for lower emissions, thus minimizing the environmental impact. The fire-tube design also contributes to a longer lifespan and reduced maintenance costs, making these boilers a cost-effective solution over time.

Equipped with advanced control systems, the Raypak 302B and 402B ensure precise temperature regulation and improved energy usage. The digital display provides real-time feedback and diagnostics, enhancing user experience and simplifying troubleshooting. These models are also compatible with various building management systems, providing users with versatility in integration to optimize building performance.

In addition to their technological advancements, these boilers are designed with user safety and convenience in mind. They include features such as built-in safety controls, easy access for service and maintenance, and a compact footprint to fit into tight spaces. Their robust construction ensures durability, which is crucial for systems that operate under high demand.

Moreover, both models have been engineered to succeed in various climates, making them reliable choices for users in diverse geographical locations. With their energy-efficient operation, reliable performance, and advanced features, the Raypak 302B and 402B embody quality and innovation in the heating market, ensuring comfortable environments while lowering energy costs and environmental footprints.
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