Raypak 302B, 902B manual Vertical Venting Category, Vent Terminal Location, Condensate Management

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WARNING: Contact the vent material manufacturer if there are any questions about the appliance category or suitability of a vent material for Category II, III or IV applications. Using improper venting materials can result in personal injury, death or property damage.

Vent Terminal Location

NOTE: During winter months check the vent cap and make sure no blockage occurs from build-up of snow or ice.

1.Condensate can freeze on the vent cap. Frozen condensate on the vent cap can result in a blocked flue condition.

2.Give special attention to the location of the vent termination to avoid possibility of property dam- age or personal injury.

3.Gases may form a white vapor plume in winter. The plume could obstruct a window view if the ter- mination is installed near windows.

4.Prevailing winds, in combination with below-freez- ing temperatures, can cause freezing of condensate and water/ice build-up on building, plants or roof.

5.The bottom of the vent terminal and the air intake shall be located at least 12 in. above grade, includ- ing normal snow line.

6.Un-insulated single-wall metal vent pipe shall NOT be used outdoors in cold climates for venting gas utilization equipment.

7.Through-the-wall vents for Category II and IV appliances shall not terminate over public walk- ways or areas where condensate or vapor could create a nuisance or hazard, or be detrimental to the operation of regulators, relief valves or other equipment.

8.Locate and guard vent termination to prevent acci- dental contact by people or pets.

9.DO NOT terminate vent in window well, stairwell, alcove, courtyard or other recessed area, unless previously approved by local authority.

10.DO NOT terminate above any door, window, or gravity air intake. Condensate can freeze, causing ice formations.

11.Locate or guard vent to prevent condensate from damaging exterior finishes. Install a rust-resistant sheet metal backing plate against brick or mason- ry surfaces.

12.DO NOT extend exposed vent pipe outside of building. Condensate could freeze and block vent pipe.

Condensate Management

Condensate must be routed from the condensate trap to an appropriate container for neutralization before disposal, as required by local codes.

Vertical Venting (Category II)

Note: When vertical height exceeds 25 ft,

consult factory prior to installation.

*Requires optional vent tee for rear discharge.

Fig. 38: Vertical Venting (Category II)

CAUTION: A properly sized listed vent cap terminal must be used to evacuate the flue products from the boilers.

Common Venting System

Manifolds that connect more than one boiler to a com- mon chimney must be engineered to handle the combined load. Consult available guides for proper sizing of the manifold and the chimney. At no time should the area of the vent be less than the area of the largest boiler exhaust outlet.

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Contents Installation & Operating Instructions Deletions None Contents Pay Attention to These Terms Installations at Elevation Before InstallationProduct Receipt Model IdentificationComponent Locations Back Component LocationsGeneral Information Water Time to Produce Serious Temp Burn General SafetyTime/Temperature Relationships in Scalds Installation Codes InstallationEquipment Base StackingClearances Indoor InstallationsOutdoor Installations Ft 91 cm within a Indoor Units Combustion and Ventilation AirReversing Air Filter Direct VentConventional Combustion Air Supply InstallationsTruSeal Combustion Air All Air from Inside the BuildingWater Piping Canadian InstallationsGeneral Reversing Water ConnectionsCold Water Operation Relief Valve Piping Hydrostatic TestHydronic Heating Temperature & Pressure GaugePump Selection Cold Water StartsPiping Pressure Drop in Feet of Head Feedwater RegulatorAir-Separation/Expansion Tank Three-Way ValvesPool Heating Potable Water and Space HeatingWinterizing Your Heater Automatic Chlorinators and Chemical FeedersPool/Spa Water Chemistry Water HardnessTotal Dissolved Solids PH of WaterGas Supply Connection Gas SupplyModel Table K Maximum Equivalent Pipe LengthField-Connected Controllers Electrical Power ConnectionsGas Supply Pressure Making the Electrical Connections Field Wiring ConnectionCheck the Power Source Stage Tankstat Flue Exhaust Tee VentingModel Diameter Order Number Appliance CategoriesVent Terminal Location Support of Vent StackChanging the Flue Outlet InstallationsCanadian Installations Venting Configurations Venting Installation TipsInstallation Natural Draft Vertical Venting CategoryCommon Venting System TerminationCertified Vertical Venting Combustion Air Air Inlet HeightHorizontal Through-the-Wall Venting Category Horizontal Through-the-Wall Venting CategoryModel Certified Maximum Combustion Air Inlet Direct Vent Horizontal Through- the-WallVenting EquivalentDirect Vent Vertical Direct Vent VerticalFreeze Protection Outdoor InstallationControls Models 302B-902B Heater Sequence of OperationExternal Lights Color Indication Code Condition Ignition ModuleFlow Switch High Limit Manual ResetHigh and Low Gas Pressure Switches Low Water Cut-Off OptionalPump Time Delay UDB Diagnostic BoardUDB Fault History Table R UDB Fault Messages Water Piping 87%-Efficiency Boilers Special InstructionsVenting Appliance Categories Model 10F 20F 30F Min. Flow Max Flow GpmCondensate Management Vertical Venting CategoryVent Terminal Location 752BE Combustion Air 902BE 30’ 80’ Certified Maximum Combustion Air Air Inlet Model VentingDirect Vent Horizontal Through- the-Wall ABS Cpvc Wiring Diagram Pre Start-up START-UPStart-Up Blower AdjustmentMain Burner Adjustment Leak Test Procedure Dual-Seat Gas Valves Safety InspectionFollow-Up Pilot Turn-Down TestLeak Test Post Start-Up CheckTo Turn Off Gas To Appliance OperationLighting Instructions Step TroubleshootingPreventive Maintenance Schedule MaintenanceSuggested Minimum Maintenance Schedule Semi-Annually WeeklyAnnually As RequiredInside Air Contamination AppendixLimited Parts Warranty HI Delta Types H and WH Limited Parts Warranty HI Delta Type P START-UP Checklist for FAN-ASSISTED Raypak Products Important Instructions for the Commonwealth of Massachusetts
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302B, 902B specifications

Raypak is a prominent name in the heating industry, particularly known for its advanced technology and robust design in residential and commercial heating solutions. Two of their notable models, the Raypak 302B and 402B, exemplify innovation and efficiency in hydronic heating systems, designed to meet diverse needs while ensuring optimal performance.

The Raypak 302B and 402B are high-efficiency boilers that utilize gas-fueled systems. The 302B model has a heating capacity of 302,000 BTU/h, while the 402B boasts a maximum capacity of 402,000 BTU/h. This range of heating output makes these models suitable for a variety of applications, from residential heating needs to larger commercial spaces that require a reliable heat source.

One of the standout features of the Raypak 302B and 402B is their use of fire-tube heat exchanger technology. This design promotes efficient heat transfer and allows for lower emissions, thus minimizing the environmental impact. The fire-tube design also contributes to a longer lifespan and reduced maintenance costs, making these boilers a cost-effective solution over time.

Equipped with advanced control systems, the Raypak 302B and 402B ensure precise temperature regulation and improved energy usage. The digital display provides real-time feedback and diagnostics, enhancing user experience and simplifying troubleshooting. These models are also compatible with various building management systems, providing users with versatility in integration to optimize building performance.

In addition to their technological advancements, these boilers are designed with user safety and convenience in mind. They include features such as built-in safety controls, easy access for service and maintenance, and a compact footprint to fit into tight spaces. Their robust construction ensures durability, which is crucial for systems that operate under high demand.

Moreover, both models have been engineered to succeed in various climates, making them reliable choices for users in diverse geographical locations. With their energy-efficient operation, reliable performance, and advanced features, the Raypak 302B and 402B embody quality and innovation in the heating market, ensuring comfortable environments while lowering energy costs and environmental footprints.
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