Raypak 0133-4001 WH, NH manual Receiving Equipment ALL Models Approved, Model Identification

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RECEIVING EQUIPMENT

ALL MODELS (APPROVED)

On receipt of the equipment, visually check for external damage to the carton or the shipping crate. If the carton or shipping crate is damaged, make a note on the Bill of Lading and report the damage to the Carrier immediately. Remove the heater from the carton or the shipping crate.

Do NOT use the shipping crate base as an instal- lation base.

On occasion, items are shipped loose. Be sure that you receive the number of packages indicated on the Bill of Lading.

When ordering parts, you must specify Model and Serial Number of the heater. When ordering under warranty conditions, you must also specify date of installation.

Raypak recommends that this manual be reviewed thoroughly before installing your Raypak heater. If there are any questions which this manual does not answer, please contact the factory or your local Raypak representative.

Claims for shortages and damages must be filed with carrier by consignee. Permission to return goods must be factory-authorized and are subject to a stock- ing charge.

Purchased parts are subject to replacement only under the manufacturer's warranty. Debits for defec- tive replacement parts will not be accepted and will be replaced in kind only per our standard warranties.

MODEL IDENTIFICATION

The model identification number and the heater serial number are found on the heater data plate. The model number will have the form WH1-0514A or simi- lar depending on the heater model.

(WH = Hot Water Supply System, 1 = on/off firing, 0514 = size of heater).

Rated inputs are suitable for up to 2000 feet eleva- tion. For elevations above 2000 feet, reduce input 4% for each 1000 feet above sea level.

GENERAL SPECIFICATIONS

The Raypak water heaters are design certified and tested under the latest requirements of the American National Standard, ANSI Z21.10.3. Each heater has been constructed and pressure tested in accordance with the requirements of Section IV of the American Society of Mechanical Engineers Code, and factory fire tested.

CALIFORNIA PROPOSITION 65 WARNING:

This product contains chemicals known to the State of California to cause cancer, birth defects or other

reproductive harm.

All models are National Board approved. Tem- perature and pressure gauge is standard. Intermittent ignition device is standard on models 0514 and up.

Model 0133 has 4-pass heat exchanger, 1 tube per pass.

Models 0181-0401 have 2-pass heat exchangers, 5 tubes first pass, 4 tubes second pass.

Models 0514-1826 have 2-pass heat exchangers, 5 tubes first pass, 4 tubes second pass.

Models 2100-4001 have 2-pass heat exchangers, 9 tubes per pass.

Models 926-4001 have optional single pass with cast iron headers only.

HOT WATER SUPPLY HEATERS

All Raypak hot water supply heaters are ASME and design certified as hot water heaters, with 125 PSI pressure relief valves.

TYPE WH1 WITH ON/OFF CONTROLS Models 0133-4001

To be used with storage tank systems. Available with integrally mounted pump, factory mounted and wired for models 0133-1826. Models 181,261,331 and 401 are Low NOx Hot Water Heaters.

TYPE WH2 WITH MODULATING CONTROLS Models 0133-4001

Hot water supply heater with 110°-170°F gas modulation. Available with integrally mounted pump, factory mounted and wired for models 0133-1826. To be used with storage tank systems.

TYPE WH3 WITH 2-STAGE CONTROLS Models 0181-4001

Hot water supply heater with low-high fire for 2-stage control. Available with integrally mounted pump, factory mounted and wired for models 0181- 1826. To be used with storage tank systems.

TYPE NH INSTANT-PAK

Models 0514-1826

Tankless instantaneous direct fired hot water sup- ply heater with 110°-170°F gas modulation, factory mounted bronze body or cast iron bronze fitted pump and flow switch.

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Contents For Your Safety Installation Operating InstructionsTable of Contents HOT Water Supply Heaters General SpecificationsReceiving Equipment ALL Models Approved Model IdentificationGeneral Safety Precautions Installation Codes Installation InstructionsClearances Model Specifications and DimensionsModels Models High Wind Conditions Outdoor Units Only Outdoor Water HeatersVenting Outdoor InstallationsBefore After Installation Drafthood Indoor InstallationsVent TERMINAL/INDOOR Stack Installation Fig. #7043.1 Vent PipingModels 133 Through 261 Where Required Location Vent Damper InstallationVent Damper Plumbing GeneralGAS Supply Connections Venting of Diaphragm GAS Components GAS Pressure RegulatorFlow Rates Piping Domestic HOT Water Supply Heaters General Specifications UNI-TEMP 80 HOT Water Supply SystemsPiping Diagrams Type WH Unitemp 80 System Type NH Instantaneous Type NH Dual Models Minimum Input AdjustmentEconomaster Control Controls GeneralRelief Valve Electronic IgnitionLimit Controls High Limit Flow Switch100% Pilot Safety High and LOW GAS Pressure Switches OptionalComponent Identification Electrical Connections SINGLE-STAGE TankstatON/OFF Units Location of Controls 400 WH1, WH2, WH3 LOW NOx WH1Fig. #9334 Initial START-UP Pump and Motor START-UP Procedures Before START-UPScalding TIME/TEMPERATURE Relationships in ScaldsFor Models with Manual GAS Valves For Your Safety Read Before OperatingOperating Instructions To Turn OFF GAS to ApplianceFor Models with Automatic GAS Valves Inspection Procedures BurnersAfter START-UP ControlsInspection Procedures Visual Inspection Burner AdjustmentHigh GAS Pressure Switch START-UP ProceduresMain Burner and Orifice Removal Burner Tray RemovalPilot Removal GAS Valve RemovalHoneywell S8600 Troubleshooting ElectricalWiring Diagrams Wiring Diagram WH2 182/260 Wiring Diagram WH2 330/400 Wiring Diagram WH2 514/624 Wiring Diagram WH2 Wiring Diagram WH2 Wiring Diagram WH2 Wiring Diagram WH2 Wiring Diagram WH1 181/261 LOW NOx Wiring Diagram WH1 331/401 LOW NOx Mechanical Problem Possible Cause Corrective Action TroubleshootingTroubleshooting Pumps Service and Maintenance ProceduresTube Cleaning Typical Burner Tray Illustrated Pilot Removal and CleaningHigh Limit or Tankstat Removal Heat Exchanger RemovalHeat Exchanger RE-ASSEMBLY Control Well ReplacementTube Replacement Cleaning Flue GAS Passageways Replacement PartsCatalog Model Number Scope Warranty