Raypak NH Burner Tray Removal, Pilot Removal, GAS Valve Removal, Main Burner and Orifice Removal

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ADDENDA: LOW NOx HEATERS Models 181 to 401 (CONTINUED)

sembly from the burner tray assembly.

4.Use a long ½” socket wrench to remove orifices from the gas manifold.

5.Remove burners by raising the bracket on the back end of the burners up and out of their slots.

6.Reverse above procedure to re-install.

Fig # 9362

LOW NOx BURNER TRAY ASSEMBLY

BURNER TRAY REMOVAL

1.Shut-off main electrical power switch to heater.

2.Shut-off gas upstream of heater.

3.Remove front door.

4.Disconnect gas line from gas valve.

5.Remove (2) screws that mount burner tray to unit, and (4) screws that secure gas valve to jacket.

6.Disconnect wires that terminate at gas valve.

7.Unscrew (4) screws that secure the control box.

8.Disconnect pilot wire from the ignition module.

9.Disconnect wire harness from the combustion blower.

10.Carefully slide out the burner tray assembly.

11.Reverse above procedure to reinstall.

Fig # 9363

IID PILOT

PILOT REMOVAL

1.Disconnect pilot tubing from gas valve.

2.Remove (4) screws from control box. Open the control box.

3.Remove the pilot wire from the ignition wire.

4.Remove (2) screws that mount the pilot bracket to the air manifold assembly.

5.Pull the pilot bracket downwards and outwards.

6.Reverse above procedure to re-install.

GAS VALVE REMOVAL

1.Shut-off main electrical power switch to heater.

2.Shut-off gas supply to the heater.

3.Remove front door.

4.Disconnect gas line from gas valve.

5.Disconnect wires, pilot tubing and bleed line, if required.

6.Remove (2) screws that secure gas valve to jacket.

7.Turn vertical gas pipe from manifold slightly and unscrew gas valve.

8.Reverse above procedure to re-install.

MAIN BURNER AND ORIFICE REMOVAL

1.Remove burner tray. (See Burner Tray Removal procedure above.)

2.Remove (8) screws from the hold-down brackets.

3.Remove (8) screws from the left and right sides of the manifold assembly. Detach the manifold as-

COMBUSTION FAN REMOVAL

1.Remove burner tray. (See Burner Tray Removal procedure above.)

2.Remove (4) screws the mount the combustion blower to the manifold assembly.

3.Reverse above procedure to re-install.

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Contents Installation Operating Instructions For Your SafetyTable of Contents General Specifications Receiving Equipment ALL Models ApprovedModel Identification HOT Water Supply HeatersGeneral Safety Precautions Installation Instructions Installation CodesClearances Specifications and Dimensions ModelModels Models Outdoor Water Heaters High Wind Conditions Outdoor Units OnlyOutdoor Installations VentingIndoor Installations Before After Installation DrafthoodVent TERMINAL/INDOOR Stack Installation Vent Piping Fig. #7043.1Vent Damper Installation Models 133 Through 261 Where Required LocationVent Damper Plumbing GeneralGAS Supply Connections GAS Pressure Regulator Venting of Diaphragm GAS ComponentsFlow Rates General Specifications UNI-TEMP 80 HOT Water Supply Systems Piping Domestic HOT Water Supply HeatersPiping Diagrams Type WH Unitemp 80 System Type NH Instantaneous Minimum Input Adjustment Type NH Dual ModelsControls General Relief ValveElectronic Ignition Economaster ControlFlow Switch 100% Pilot SafetyHigh and LOW GAS Pressure Switches Optional Limit Controls High LimitComponent Identification Electrical Connections SINGLE-STAGE TankstatON/OFF Units 400 WH1, WH2, WH3 LOW NOx WH1 Location of ControlsFig. #9334 START-UP Procedures Before START-UP Initial START-UP Pump and MotorTIME/TEMPERATURE Relationships in Scalds ScaldingFor Your Safety Read Before Operating Operating InstructionsTo Turn OFF GAS to Appliance For Models with Manual GAS ValvesInspection Procedures Burners After START-UPControls For Models with Automatic GAS ValvesInspection Procedures Burner Adjustment High GAS Pressure SwitchSTART-UP Procedures Visual InspectionBurner Tray Removal Pilot RemovalGAS Valve Removal Main Burner and Orifice RemovalTroubleshooting Electrical Honeywell S8600Wiring Diagrams Wiring Diagram WH2 182/260 Wiring Diagram WH2 330/400 Wiring Diagram WH2 514/624 Wiring Diagram WH2 Wiring Diagram WH2 Wiring Diagram WH2 Wiring Diagram WH2 Wiring Diagram WH1 181/261 LOW NOx Wiring Diagram WH1 331/401 LOW NOx Troubleshooting Mechanical Problem Possible Cause Corrective ActionTroubleshooting Pumps Service and Maintenance ProceduresTube Cleaning Pilot Removal and Cleaning High Limit or Tankstat RemovalHeat Exchanger Removal Typical Burner Tray IllustratedHeat Exchanger RE-ASSEMBLY Control Well ReplacementTube Replacement Cleaning Flue GAS Passageways Replacement PartsCatalog Model Number Warranty Scope