Raypak 0133-4001 WH, NH manual Burner Adjustment, Visual Inspection, Operation, Electrical

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ADDENDA: LOW NOx HEATERS Models 181 to 401

The Raytherm Low NOx Heater is offered with WH1- On-Off firing (standard) or 2-stage firing (optional).

The heaters are certified and tested under the latest edition of the ANSI Z21.10.3 standard for hot water heaters.

The heater should be installed to meet all local codes, the National Fuel Gas Code ANSI Z223.1, and the National Electrical Code, ANSI/NFPA 70-latest edition.

3.Turn on gas supply.

4.Set controller to call for heat.

5.System should start as follows:

a. Spark will turn on and pilot gas valve will open and the blower will begin running.

b. Heater will operate until call for heat is satisfied.

BURNER ADJUSTMENT

This burner assembly does not require any primary air adjustments.

VISUAL INSPECTION

Flame can be observed through the slot opening above the plenum. Flame color is blue and evenly spread on the top surface of the burner. A visual inspection should be made monthly of the burners. In case flame lifting is observed on the burner, check gas pressure on manifold and static pressure in plenum. Gas pressure in manifold should be 3.9" WC and static pressure in plenum should be greater than 0.5" WC

Fig # 9361

OPERATION

On call for heat, the ignition system, consisting of an electronic spark module, gas pilot system is energized. Providing pilot is proven, blower will start running, the main gas valve will open and the heater will operate. When the operating control is satisfied, the heater will shut down.

ELECTRICAL

Be sure that electrical service to the heater has proper overload fuse or circuit breaker protection, and wire size and connections comply with all applicable codes.

HIGH GAS PRESSURE SWITCH

Pressure switch senses high pressure and automati- cally shuts down burner if abnormal pressure exists.

START-UP PROCEDURES

(S8610B Ignition Module)

1.Turn on power to the heater with gas supply off.

2.Check ignition module as follows:

a. Set the thermostat or controller to call for heat. b. Watch for continuous spark at the pilot burner. c. Check the ignition spark operation. Time must be

within the lockout timing period (15 or 90 seconds). d. Turn control down to end call for heat and wait 60 seconds on lockout models before beginning step

3.

PRESSURE

SWITCH

GAS MANIFOLD

Fig. #8236.0

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Contents For Your Safety Installation Operating InstructionsTable of Contents HOT Water Supply Heaters General SpecificationsReceiving Equipment ALL Models Approved Model IdentificationGeneral Safety Precautions Installation Codes Installation InstructionsClearances Model Specifications and DimensionsModels Models High Wind Conditions Outdoor Units Only Outdoor Water HeatersVenting Outdoor InstallationsBefore After Installation Drafthood Indoor InstallationsVent TERMINAL/INDOOR Stack Installation Fig. #7043.1 Vent PipingModels 133 Through 261 Where Required Location Vent Damper InstallationVent Damper GAS Supply Connections PlumbingGeneral Venting of Diaphragm GAS Components GAS Pressure RegulatorFlow Rates Piping Domestic HOT Water Supply Heaters General Specifications UNI-TEMP 80 HOT Water Supply SystemsPiping Diagrams Type WH Unitemp 80 System Type NH Instantaneous Type NH Dual Models Minimum Input AdjustmentEconomaster Control Controls GeneralRelief Valve Electronic IgnitionLimit Controls High Limit Flow Switch100% Pilot Safety High and LOW GAS Pressure Switches OptionalComponent Identification ON/OFF Units Electrical ConnectionsSINGLE-STAGE Tankstat Location of Controls 400 WH1, WH2, WH3 LOW NOx WH1Fig. #9334 Initial START-UP Pump and Motor START-UP Procedures Before START-UPScalding TIME/TEMPERATURE Relationships in Scalds For Models with Manual GAS Valves For Your Safety Read Before Operating Operating Instructions To Turn OFF GAS to ApplianceFor Models with Automatic GAS Valves Inspection Procedures BurnersAfter START-UP ControlsInspection Procedures Visual Inspection Burner AdjustmentHigh GAS Pressure Switch START-UP ProceduresMain Burner and Orifice Removal Burner Tray RemovalPilot Removal GAS Valve RemovalHoneywell S8600 Troubleshooting ElectricalWiring Diagrams Wiring Diagram WH2 182/260 Wiring Diagram WH2 330/400 Wiring Diagram WH2 514/624 Wiring Diagram WH2 Wiring Diagram WH2 Wiring Diagram WH2 Wiring Diagram WH2 Wiring Diagram WH1 181/261 LOW NOx Wiring Diagram WH1 331/401 LOW NOx Mechanical Problem Possible Cause Corrective Action TroubleshootingTube Cleaning Troubleshooting PumpsService and Maintenance Procedures Typical Burner Tray Illustrated Pilot Removal and CleaningHigh Limit or Tankstat Removal Heat Exchanger RemovalTube Replacement Heat Exchanger RE-ASSEMBLYControl Well Replacement Catalog Model Number Cleaning Flue GAS PassagewaysReplacement Parts Scope Warranty