Raypak 0133-4001 WH, NH Cleaning Flue GAS Passageways, Replacement Parts, Catalog Model Number

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9.DO NOT apply excessive torque during rolling operation and avoid thinning any wall of the tube beyond 0.015".

10.Use same procedure on opposite end.

11.Apply line pressure test. Re-roll if necessary.

12.Reinstall as outlined under HEAT EXCHANGER REASSEMBLY.

CLEANING FLUE GAS PASSAGEWAYS

Soot will clog areas between fins and cause even- tual tube failure. Any sign of soot at base of burners or around outer jacket indicates a need for cleaning.

1.Lift off drafthood and flue collector by removing bolts and screws.

2.Remove "V" baffles from heat exchanger.

3.Remove burner tray.

4.Take garden hose and wash heat exchanger, making sure soot is removed from between fins. (Avoid excessive water against refractory).

5.Reassemble: When heater is fired, some steam will form from wet refractory. This is normal.

6.Identify and correct reason for soot formation.

NOTE: In extreme cases it may be necessary to remove the heat exchanger completely for cleaning. The simplest method is high pressure cleaning at a local car wash. DO NOT WIRE BRUSH!

CAUTION:

Soot is combustible, so exercise extreme care.

REPLACEMENT PARTS

See separate parts sheet in instruction envelope.

NOTE: To supply the correct part it is important that you state the model number, serial number and type of gas when applicable.

Any part returned for replacement under standard company warranties must be properly tagged with RAYPAK return parts tag, completely filled in with the heater serial number, model number, etc., and shipped to the Company freight prepaid.

If determined defective by the Company and within warranty, the part will be returned in kind or equal substitution, freight collect. Credit will not be issued.

RAYPAK, INC.

2151 Eastman Avenue

Oxnard, CA 93030

ILLUSTRATED PARTS LIST

AVAILABLE AT

WWW.RAYPAK.COM

CATALOG

MODEL NUMBER

1339300.11

181-401 9300.203

334-824 9300.35

926-1826 9300.50

2001-2500 9300.60

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Contents For Your Safety Installation Operating InstructionsTable of Contents HOT Water Supply Heaters General SpecificationsReceiving Equipment ALL Models Approved Model IdentificationGeneral Safety Precautions Installation Codes Installation InstructionsClearances Model Specifications and DimensionsModels Models High Wind Conditions Outdoor Units Only Outdoor Water HeatersVenting Outdoor InstallationsBefore After Installation Drafthood Indoor InstallationsVent TERMINAL/INDOOR Stack Installation Fig. #7043.1 Vent PipingModels 133 Through 261 Where Required Location Vent Damper InstallationVent Damper Plumbing GeneralGAS Supply Connections Venting of Diaphragm GAS Components GAS Pressure RegulatorFlow Rates Piping Domestic HOT Water Supply Heaters General Specifications UNI-TEMP 80 HOT Water Supply SystemsPiping Diagrams Type WH Unitemp 80 System Type NH Instantaneous Type NH Dual Models Minimum Input AdjustmentEconomaster Control Controls GeneralRelief Valve Electronic IgnitionLimit Controls High Limit Flow Switch100% Pilot Safety High and LOW GAS Pressure Switches OptionalComponent Identification Electrical Connections SINGLE-STAGE TankstatON/OFF Units Location of Controls 400 WH1, WH2, WH3 LOW NOx WH1Fig. #9334 Initial START-UP Pump and Motor START-UP Procedures Before START-UPScalding TIME/TEMPERATURE Relationships in ScaldsFor Models with Manual GAS Valves For Your Safety Read Before OperatingOperating Instructions To Turn OFF GAS to ApplianceFor Models with Automatic GAS Valves Inspection Procedures BurnersAfter START-UP ControlsInspection Procedures Visual Inspection Burner AdjustmentHigh GAS Pressure Switch START-UP ProceduresMain Burner and Orifice Removal Burner Tray RemovalPilot Removal GAS Valve RemovalHoneywell S8600 Troubleshooting ElectricalWiring Diagrams Wiring Diagram WH2 182/260 Wiring Diagram WH2 330/400 Wiring Diagram WH2 514/624 Wiring Diagram WH2 Wiring Diagram WH2 Wiring Diagram WH2 Wiring Diagram WH2 Wiring Diagram WH1 181/261 LOW NOx Wiring Diagram WH1 331/401 LOW NOx Mechanical Problem Possible Cause Corrective Action Troubleshooting Troubleshooting Pumps Service and Maintenance Procedures Tube Cleaning Typical Burner Tray Illustrated Pilot Removal and CleaningHigh Limit or Tankstat Removal Heat Exchanger RemovalHeat Exchanger RE-ASSEMBLY Control Well ReplacementTube Replacement Cleaning Flue GAS Passageways Replacement PartsCatalog Model Number Scope Warranty