Raypak 0133-4001 WH, NH manual Installation Instructions, Installation Codes

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INSTALLATION INSTRUCTIONS

INSTALLATION CODES

Installation must be in accordance with local codes, or, in the absence of local codes, with the latest editions of the National Fuel Gas Code, ANSI Z223.1/NFPA 54, and the National Electrical Code, ANSI/NFPA 70. In Canada installations must conform with the current CAN/CGA B149.1 or .2 and the Canadian Electrical Code Part 1 CSA C22.2 No.1. Where required by the authority having jurisdiction, the installation must conform to American Society of Mechanical Engineers Safety Code for Controls and Safety Devices for Automatically Fired Heaters, CSD-1.

INSTALLATION BASE

The heater should be mounted on a level, non-combustible surface. Heater must not be installed on carpeting. The heater can be installed on a combustible surface only when the appropriate listed floor shield base is provided. An optional listed floor shield base is available for factory installation with the heater on all indoor models. Do NOT use the shipping base crate as an installation base.

NOTE: The heater should be located in an area where water leakage will not result in damage to the area adjacent to the appliance or to the structure. When such locations cannot be avoided, it is recommended that a suitable drain pan, adequately drained, be installed under the appliance. The pan must not restrict air flow.

In addition, the heater shall be installed such that the gas ignition system components are protected from water (dripping, spraying, rain, etc.) during appliance operation and service (circulator replacement, control replace- ment, etc.).

Combustible floorshield ordering information:

ALTERNATE METHOD FOR PROVIDING A NON-

COMBUSTIBLE BASE

12"

Minimum

4" Minimum

12"

Minimum

Sheet Metal

24 Gauge

Fig.# 8148

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Contents For Your Safety Installation Operating InstructionsTable of Contents Receiving Equipment ALL Models Approved General SpecificationsModel Identification HOT Water Supply HeatersGeneral Safety Precautions Installation Codes Installation InstructionsClearances Model Specifications and DimensionsModels Models High Wind Conditions Outdoor Units Only Outdoor Water HeatersVenting Outdoor InstallationsBefore After Installation Drafthood Indoor InstallationsVent TERMINAL/INDOOR Stack Installation Fig. #7043.1 Vent PipingModels 133 Through 261 Where Required Location Vent Damper InstallationVent Damper GAS Supply Connections PlumbingGeneral Venting of Diaphragm GAS Components GAS Pressure RegulatorFlow Rates Piping Domestic HOT Water Supply Heaters General Specifications UNI-TEMP 80 HOT Water Supply SystemsPiping Diagrams Type WH Unitemp 80 System Type NH Instantaneous Type NH Dual Models Minimum Input AdjustmentRelief Valve Controls GeneralElectronic Ignition Economaster Control100% Pilot Safety Flow SwitchHigh and LOW GAS Pressure Switches Optional Limit Controls High LimitComponent Identification ON/OFF Units Electrical ConnectionsSINGLE-STAGE Tankstat Location of Controls 400 WH1, WH2, WH3 LOW NOx WH1Fig. #9334 Initial START-UP Pump and Motor START-UP Procedures Before START-UPScalding TIME/TEMPERATURE Relationships in ScaldsOperating Instructions For Your Safety Read Before OperatingTo Turn OFF GAS to Appliance For Models with Manual GAS ValvesAfter START-UP Inspection Procedures BurnersControls For Models with Automatic GAS ValvesInspection Procedures High GAS Pressure Switch Burner AdjustmentSTART-UP Procedures Visual InspectionPilot Removal Burner Tray RemovalGAS Valve Removal Main Burner and Orifice RemovalHoneywell S8600 Troubleshooting ElectricalWiring Diagrams Wiring Diagram WH2 182/260 Wiring Diagram WH2 330/400 Wiring Diagram WH2 514/624 Wiring Diagram WH2 Wiring Diagram WH2 Wiring Diagram WH2 Wiring Diagram WH2 Wiring Diagram WH1 181/261 LOW NOx Wiring Diagram WH1 331/401 LOW NOx Mechanical Problem Possible Cause Corrective Action TroubleshootingTube Cleaning Troubleshooting PumpsService and Maintenance Procedures High Limit or Tankstat Removal Pilot Removal and CleaningHeat Exchanger Removal Typical Burner Tray IllustratedTube Replacement Heat Exchanger RE-ASSEMBLYControl Well Replacement Catalog Model Number Cleaning Flue GAS PassagewaysReplacement Parts Scope Warranty