Raypak 751 Before Installation, Product Receipt, Model Identification, Ratings and Certifications

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BEFORE INSTALLATION

Raypak strongly recommends that this manual be re- viewed thoroughly before installing your ADB heater. Please review the General Safety information before installing the heater. Factory warranty does not apply to heaters that have been improperly installed or oper- ated. (Refer to the warranty at the back of this manual.) Installation and service must be performed by a qualified installer, service agency or gas supplier. If, after reviewing this manual, you still have questions which this manual does not answer, please contact the manufacturer or your local Raypak representative.

Thank you for purchasing a Raypak product. We hope you will be satisfied with the high quality and durability of our equipment.

Product Receipt

On receipt of your heater it is suggested that you visu- ally check for external damage to the shipping crate. If the crate is damaged, make a note to that effect on the Bill of Lading when signing for the shipment. Remove the heater from the shipping packaging. Report any damage to the carrier immediately.

On occasion, items are shipped loose. Be sure that you receive the correct number of packages as indi- cated on the Bill of Lading.

Claims for shortages and damages must be filed with the carrier by consignee. Permission to return goods must be received from the factory prior to shipping. Goods returned to the factory without an authorized Returned Goods Receipt number will not be accepted. All returned goods are subject to a restocking charge.

When ordering parts, you must specify the model and serial number of the heater. When ordering under war- ranty conditions, you must also specify the date of installation.

Purchased parts are subject to replacement only under the manufacturer’s warranty. Debits for defec- tive replacement parts will not be accepted and will be replaced in kind only per Raypak’s standard war- ranties.

Model Identification

The model identification number and heater serial number are found on the heater rating plate located on

the left inside jacket of the heater. The model number will have the form H4-0751AADB or similar depending on the heater size and configuration. The first charac- ter of the model number identifies application (H = Hydronic Heating System, W = Hot Water Supply System, P = Pool Application). The second character identifies the firing mode (4 = On-Off firing). The next four places identify the input of the heater in 1,000s of BTUH 0751 = 750,000 BTUH). The remaining suffix identifies the control, ignition, and construction config- uration. The last three characters of the model number identifies the model type (ADB = Advanced Design Boiler).

Ratings and Certifications

Standards:

ANSI Z21.13 · CSA 4.9 - latest edition, Gas-Fired Hot Water Boilers

CAN 3.1 - latest edition, Industrial and Commercial Gas-Fired Package Boilers

ANSI Z21.10.3 · CSA 4.3 - latest edition, Gas Wa- ter Heaters

SCAQMD Rule 1146.2

All Raypak heaters are National Board Approved, and design-certified and tested by the Canadian Standards Association (CSA) for the U.S. and Canada. Each heater is constructed in accordance with Section IV of the American Society of Mechanical Engineers (ASME) Heater Pressure Vessel Code and bears the ASME stamp. The heater also complies with the latest edition of ASHRAE 90.1 Standard.

WARNING: Altering any RAYPAK pressure vessel by installing replacement heat-exchangers, tube bundle headers, or any other ASME part not manufactured and/or approved by RAYPAK will instantly void the ASME, and agency listings and any RAYPAK warranty on the vessel. Altering the ASME, agency ratings of the vessel also violates national, state, and local approval codes. The terms "boiler" and "heater" are used interchangeably in this manual.

Installations at Elevation

No de-rating is required for altitudes up to 7000 feet. Rated inputs, at sea level settings, are suitable for up to 5000 feet elevation. At altitudes between 5000 and 7000 feet, rated inputs are achieved with pressure set- tings adjustment. Consult the factory for installations at altitudes in excess of 7000 feet.

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Contents Advanced Design Boiler Page Contents Pay Attention to These Terms Installations at Elevation Before InstallationProduct Receipt Model IdentificationComponent Locations Component LocationsTime/Temperature Relationships in Scalds General SafetyInstallation Codes InstallationIndoor Installations Equipment BaseCombustion and Ventilation Air Outdoor InstallationsIndoor Units Direct VentInstallations1 Canadian Installations2 Conventional Combustion Air Supply InstallationsCanadian Installations Temperature & Pressure Gauge Low Temperature SystemWater Piping GeneralHydronic Heating Single Boiler Primary/Secondary Piping Dual Boiler Piping Domestic HOT Water Piping Single Boiler Domestic Hot Water with One Storage Tank Page Automatic Chlorinators and Chemical Feeders Pool HeatingWinterizing Your Heater Pool and Spa Water ChemistrySingle Boiler Pool Application Double Boiler Pool Application GAS Supply ConnectionsGas Supply Pressure Gas Supply ConnectionElectrical Power Connections Electrical Connections Domestic Hot Water Field Wiring ConnectionsGeneral Definition of Appliance Categories Venting ConnectionsVent Terminal Location Venting Configurations Venting Installation TipsADB-1501 Natural Draft Vertical Vent Termination Natural Draft Vertical Venting System InstallationADB-1501 Horizontal Thru-Wall Direct Venting/Combustion Air Category Horizontal Thru-wall Direct Vent TerminationÁDB-1501 Vertical Direct Venting/Combustion Air Category Vertical Direct Vent Termination Vertical Direct Venting System InstallationContact the manufacturer for details Horizontal Thru-wall Venting System Category IV Installation PVC, ABS Page Galvanized ADB-751 Venting Material e.g Subtract 10 ft per Condensate Trap Alignment Condensate DrainCPW Board Central Point Wiring CPWControls Freeze Protection Feature Pump Turn-off DelayBlower Fan Pre-purge Blower Fan Post-purgeLight Color Indication Diagnostics BoardFigure L-2 Wiring DiagramHigh Limit Manual Reset Flow SwitchHigh Limit Auto Reset Ignition Control ModulePRE-START-UP High and Low Gas Pressure Switches Manual ResetLow Water Cut Off Optional Fill the SystemBlower T Fitting Detail Pre-Start-up CheckPreparation for Start-up ADB Initial START-UPTools Needed Page Safety Inspection Main Burner AdjustmentPost START-UP Check Follow-upSuggested Minimum Maintenance Schedule MaintenanceOperation Operating InstructionsCleaning Boiler Heating Surfaces Connecting the Condensing Heat Exchanger CHXDaily MonthlyConnecting Add-on Condensing Heat Exchanger to ADB Vent Switch AdjustmentInside Combustion Air Contamination AppendixEmissions Settings and Test Information Bluff Head Body Burner Warranty

751 specifications

The Raypak 751 is a high-efficiency, gas-powered pool and spa heater renowned for its advanced technology and durability. Designed with innovative features, the Raypak 751 prioritizes user convenience and energy efficiency, making it an excellent choice for pool owners seeking reliable heating solutions.

One of the standout features of the Raypak 751 is its robust heat exchanger, built from the finest materials to ensure long-lasting performance. This model utilizes a copper heat exchanger which is highly conductive, allowing for rapid heating of water and maintenance of consistent temperatures. Its design also minimizes scale buildup, extending the longevity of the heater.

The Raypak 751 is equipped with advanced digital controls that make it user-friendly. The intuitive interface allows for precise temperature settings and monitoring, ensuring optimal performance. Additionally, the heater features a temperature display that provides real-time updates, giving users peace of mind when adjusting their pool's environment.

Energy efficiency is a hallmark of the Raypak 751, thanks to its low NOx burner technology. This feature meets stringent environmental regulations while also lowering operational costs. By optimizing fuel usage, the heater not only contributes to reducing greenhouse gas emissions but also provides a more economical heating option for pool and spa owners.

The rugged construction of the Raypak 751 is another characteristic that sets it apart. Its heavy-duty cabinet is designed to withstand the elements, ensuring reliable operation in various weather conditions. The heater is available in multiple configurations, including both natural gas and propane options, allowing for flexible installation depending on the user's needs.

Furthermore, the Raypak 751 incorporates safety features, such as an integrated pressure switch that prevents operation when water flow is insufficient. This protects both the heater and associated plumbing from damage due to overheating or dry firing.

In summary, the Raypak 751 combines cutting-edge technology with user-centric features to deliver a superior pool heating experience. Its high-efficiency performance, durable construction, and advanced safety features make it a top choice for anyone looking to enhance their pool or spa. Whether for residential or commercial applications, the Raypak 751 ensures warmth and comfort, enriching the overall swimming experience.