Raypak 751 manual Gas Supply Connection, Gas Supply Pressure

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Fig. 16: Connections

Gas Supply Connection

CAUTION: The boiler and its manual shutoff valve must be disconnected from the gas supply during any pressure testing of the gas supply system at test pressures in excess of 1/2 PSIG (3.45 kPa).

The boiler must be isolated from the gas supply piping system by closing the manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 PSIG. Relieve test pressure in the gas supply line before reconnect- ing the boiler and its manual shut off valve to the gas supply line. FAILURE TO FOLLOW THIS PROCE- DURE MAY DAMAGE THE GAS VALVES. Over pressurized gas valves are not covered by warranty. The boiler and its gas connections shall be leak tested before placing the appliance in operation. Use soapy water for leak test: DO NOT use open flame.

CAUTION: Do not use Teflon tape on gas line pipe thread. A pipe compound rated for use with Propane gas systems is recommended. Apply sparingly only on male pipe ends, leaving the 2 end threads bare.

CAUTION: Support gas supply piping with hangers, not by the boiler or its accessories. Ensure the gas piping is protected from physical damage and freezing where required.

Gas Supply Pressure

A minimum of 7 in. WC and a maximum of 10.5 in. WC upstream gas pressure is required under load and no load conditions for natural gas. A minimum of 12 in. WC and a maximum of 13 in. WC is required for propane gas. The gas pressure regulator supplied is for low pressure service. If upstream pressure exceeds 14 in. WC, an intermediate gas pressure reg- ulator, of the dead lockup type, must be installed.

NOTE: The supply gas pressure must not fluctuate by more than +/- 1.0 in. WC. For fluctuating gas sup- ply contact the factory.

When connecting additional gas utilization equipment to the gas piping system, the existing piping must be checked to determine if it has adequate capacity.

Model

1-1/2”

2” NPT

2-1/2”

3” NPT

NPT

NPT

 

 

 

 

 

 

 

 

751

65

200

N/A

N/A

 

 

 

 

 

1001

35

125

200

N/A

 

 

 

 

 

1501

15

60

125

225

 

 

 

 

 

Maximum equivalent pipe length.

Natural gas 100 BTU/FT3 .60 specific gravity @.5 in. WC pressure drop.

Table I: Gas Pipe Sizing

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Contents Advanced Design Boiler Page Contents Pay Attention to These Terms Product Receipt Before InstallationInstallations at Elevation Model IdentificationComponent Locations Component LocationsGeneral Safety Time/Temperature Relationships in ScaldsIndoor Installations InstallationInstallation Codes Equipment BaseIndoor Units Outdoor InstallationsCombustion and Ventilation Air Direct VentInstallations1 Canadian Installations2 Canadian Installations InstallationsConventional Combustion Air Supply Water Piping Low Temperature SystemTemperature & Pressure Gauge GeneralHydronic Heating Single Boiler Primary/Secondary Piping Dual Boiler Piping Domestic HOT Water Piping Single Boiler Domestic Hot Water with One Storage Tank Page Winterizing Your Heater Pool HeatingAutomatic Chlorinators and Chemical Feeders Pool and Spa Water ChemistrySingle Boiler Pool Application GAS Supply Connections Double Boiler Pool ApplicationGas Supply Connection Gas Supply PressureElectrical Power Connections Field Wiring Connections Electrical Connections Domestic Hot WaterVenting Connections General Definition of Appliance CategoriesVent Terminal Location Venting Installation Tips Venting ConfigurationsADB-1501 Natural Draft Vertical Venting System Installation Natural Draft Vertical Vent TerminationADB-1501 Horizontal Thru-wall Direct Vent Termination Horizontal Thru-Wall Direct Venting/Combustion Air CategoryÁDB-1501 Vertical Direct Venting/Combustion Air Category Vertical Direct Venting System Installation Vertical Direct Vent TerminationContact the manufacturer for details Horizontal Thru-wall Venting System Category IV Installation PVC, ABS Page Galvanized ADB-751 Venting Material e.g Subtract 10 ft per Condensate Drain Condensate Trap AlignmentControls Central Point Wiring CPWCPW Board Blower Fan Pre-purge Pump Turn-off DelayFreeze Protection Feature Blower Fan Post-purgeDiagnostics Board Light Color IndicationWiring Diagram Figure L-2High Limit Auto Reset Flow SwitchHigh Limit Manual Reset Ignition Control ModuleLow Water Cut Off Optional High and Low Gas Pressure Switches Manual ResetPRE-START-UP Fill the SystemPre-Start-up Check Blower T Fitting DetailTools Needed ADB Initial START-UPPreparation for Start-up Page Post START-UP Check Main Burner AdjustmentSafety Inspection Follow-upOperation MaintenanceSuggested Minimum Maintenance Schedule Operating InstructionsDaily Connecting the Condensing Heat Exchanger CHXCleaning Boiler Heating Surfaces MonthlyVent Switch Adjustment Connecting Add-on Condensing Heat Exchanger to ADBAppendix Inside Combustion Air ContaminationEmissions Settings and Test Information Bluff Head Body Burner Warranty

751 specifications

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One of the standout features of the Raypak 751 is its robust heat exchanger, built from the finest materials to ensure long-lasting performance. This model utilizes a copper heat exchanger which is highly conductive, allowing for rapid heating of water and maintenance of consistent temperatures. Its design also minimizes scale buildup, extending the longevity of the heater.

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