Raypak B0109, B0147 installation instructions Commissioning, PRE-START Checks, Operational Checks

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COMMISSIONING

COMMISSIONING MUST ONLY BE UNDERTAKEN BY AN APPROPRIATELY LICENSED PERSON WHO IS

FAMILIAR WITH SAFE COMMISSIONING PROCEDURES.

Ceramic fire tile refractories are used in Raypak water heaters. Refractories must be treated with care

because they can be harmful by inhalation and irritating to the skin, eyes and respiratory system.

Refer to “Safety Precautions” on page 30 for the precautions to be taken when the water heater is first operated.

PRE-START CHECKS

•Ensure all packaging materials have been removed from the water heater.

•Conduct a visual inspection of the water heater and equipment for any damage or installation problems and report as necessary.

•Ensure that the water heater is clean and the surrounding area is clear of all combustible and flammable materials.

•Remove all liquids and chemicals from the plant room and check that combustion air openings are not obstructed.

•Test ALL gas connections for leaks, using soapy water. NOT A NAKED FLAME

•Ensure the water heater is filled with water (refer to “To Fill the Water Heater” on page 32).

•Check that the correct power supply is available and the circulation pump is supplied from the same electrical circuit as the water heater.

•Check that the ventilation to the plant room complies with the requirements, of AS 5601 and local authority regulations.

•If mechanical ventilation or power fluing is provided, check the operation of the fan(s) and interlocks.

•Check that the flue complies with the appropriate regulations and is fitted with an approved cowl.

•Ensure that the main gas isolation valve is closed.

OPERATIONAL CHECKS

•Turn on the water heater and circulation pump and verify the flow switch operation - if fitted (refer to “To Turn on the Water Heater” on page 32).

•Test the operation of the water heater with no gas flow to confirm its operation up to lockout stage, then turn off the power.

•Open the gas isolation valve and switch on power to the water heater.

•With the main burner lit and at high fire, check the inlet gas pressure (refer to “Gas Inlet Pressure” on page 33).

•Check the water heater gas train and components for gas leaks using soapy water. NOT A NAKED FLAME

•Set the burner gas pressure to that shown on the rating label (refer to “Gas Pressure Adjustment” on page 33).

•Make a visual check of the burners. The flame should be blue with a well-defined pattern. A yellow or floating flame indicates restricted air openings or incorrect burner pressure setting.

•Verify that the high limit is operating and set correctly (refer to “High Limit Adjustment” on page 37).

•Check that the flue on an indoor installation is drawing correctly.

•Check operation of the water pressure relief valve.

•It is normal for the water heater to produce some smoke and possibly condensation for the first thirty (30) minutes of operation from new (refer to “Safety Precautions” on page 30).

WARNING: Upon completion of the installation and commissioning of the water heater, leave this guide with the householder or a responsible officer. DO NOT leave this guide inside of the cover of the water heater, as it may interfere with the safe operation of the water heater or ignite when the water heater is turned on.

Explain to the householder or a responsible officer the functions and operation of the water heater.

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Contents Raypak Water Heaters Patents Contents HOW HOT should the Water BE? Temperature AdjustmentAbout Your Water Heater Model TypeWhat to do if YOU Smell GAS? SafetyTo Turn OFF the Water Heater HOW Long will the Water Heater LAST? HOW do I Know if the Water Heater is Installed CORRECTLY?To Turn on the Water Heater Does the Water Quality Affect the Water HeaterOn/Off Operation HOW Your Water Heater WorksMains Pressure ModelsAll 109 and 147 Hi/Lo Models Burner Ignition147 On/Off Models Water Heater not Operating Save a Service CallDiagnostic Features of Electronic Thermostat Not Enough HOT Water or no HOT WaterHigh GAS Bills Burner will not LightPressure Relief Valve Running Expansion Control Valve RunningExpansion Control Valve ServiceRegular Care Pressure Relief ValveWater Heater Location InstallationIndoor Installation Inspection of EquipmentSafe Tray Clearances Indoor InstallationsOutdoor Installation Combustion / Ventilation AIRInstallation Cold Water Supply High Wind ConditionsTank Water Supply Indoor Conversions HOT Water Delivery Water Heating ApplicationsReducing Heat Losses Water Heating Applications Hood Conversion109 Dimensions and Technical Data147 Models Pipe Sizes Connections PlumbingWater Inlet and Outlet GAS InletRelief Valve Drain Model Pump Branch Size Minimum Manifold HeaderPump Selection Relief Valve Pressure RatingWater Heating Typical Mechanical Heating InstallationTypical Water Heating Installation Mechanical HeatingIntermittent Pump Operation Thermostat SettingConnections Electrical 109 147 On/OffControl Panel Access Wiring a Power Flued System to the Water HeaterBuilding Management System BMS Wiring Diagram 109 ON/OFF Models Wiring Diagram 109 HI/LO Models Wiring Diagram 147 ON/OFF Models Wiring Diagram 147 HI/LO Models Multi Pump Option Mechanical Heating Systems Rating Label Location of ControlsThermostat GAS ControlAfter Handling Safety PrecautionsWhen Handling During First Firing of the Water HeaterPRE-START Checks CommissioningOperational Checks Operating the Water Heater To Reset the Water HeaterGAS Pressure Adjustment 109 On/Off Models Burner Pressure AdjustmentGAS Inlet Pressure 147 Hi/Lo Models 109 Hi/Lo ModelsDifferential Adjustment Temperature ControlThermostat Adjustment 147 On/Off models AKO Thermostat Set Point Adjustment147 Hi/Low Models CTX Thermostat Set Point Adjustment Water Heating Applications 90C maximum HIGH-LIMIT Thermostat AdustmentSix Monthly Service Procedure Service ProceduresAnnual Service Procedure Saturation Index Water SuppliesChange of Water Supply Water Quality Charts Warranty Exclusions Warranty131 031 Australia Raypak Water Heater Warranty Australia only96109147B

B0109, B0147 specifications

Raypak is a well-established name in the world of heating technology, particularly recognized for its efficient and reliable pool and spa heaters. Among their range, the Raypak B0147 and B0109 models stand out for their performance and advanced features designed to enhance user experience.

Both the Raypak B0147 and B0109 models prioritize efficiency, making them ideal choices for residential or commercial swimming pools. They are engineered to deliver reliable heating, ensuring that water maintains a comfortable temperature no matter the season. One of the standout features is their compact design, which allows for easy installation in various settings without requiring extensive modifications to existing infrastructure.

A key characteristic of the Raypak B0147 is its digital control system. This advanced technology allows users to set precise temperatures and monitor heater performance. The intuitive interface makes it user-friendly, facilitating adjustments on-the-fly. The B0109 model, meanwhile, offers robust heating capabilities, featuring a high-output design that can rapidly elevate water temperatures, perfect for pools with significant heat loss.

Both models utilize a copper-fin-tube heat exchanger, which enhances heat transfer efficiency and extends the lifespan of the heater. This design not only improves thermal efficiency but also ensures that users experience lower energy bills over time. They also come equipped with a dependable ignition system, featuring an automatic spark ignition that eliminates the need for pilot lights, leading to improved safety and reliability.

Durability is another hallmark of the Raypak line. Both models are constructed with materials designed to withstand harsh weather conditions and exposure to pool chemicals, ensuring longevity. The corrosion-resistant housings prevent degradation, maintaining the heater's performance over time.

In summary, the Raypak B0147 and B0109 models deliver outstanding heating performance through efficient technology and durable construction. Their user-friendly controls, compact design, and energy-efficient heat exchangers make them excellent choices for pool owners looking to optimize their heating solutions. With Raypak, users can enjoy comfortable water temperatures year-round, backed by reliable technology and impressive efficiency.
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