Raypak 500, 750, 1000 installation instructions Venting Configurations

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Venting Installation Tips

Support piping:

·horizontal runs- at least every five (5) feet.

·vertical runs - use braces:

·under or near elbows

Follow items listed below to avoid personal injury or property damage.

·Cut nonmetallic vent pipe with fine-toothed hacksaw (34 teeth per inch).

·Do not use nonmetallic vent pipe or fittings that are cracked or damaged.

·Do not use nonmetallic vent fittings if they are cut or altered.

·Do not drill holes, or use screws or rivets, in nonmetallic vent pipe or fittings.

To make metallic vent joints:

·Do not install seams of vent pipe on bottom of runs.

·100% Seal all joints and seams with silicone sealant.

NOTICE:

WARNING:

For direct vent installations where the air is piped in from outside, the protective screen on the combustion air blower may be relocated to the air inlet termination elbow to act as an inlet screen.

Examine the venting system at least once a year. Check all joints and vent pipe connections for tightness, corrosion or deterioration.

NOTE: The words "Flue Exhaust", "Flue" and "Exhaust Vent" are used interchangeably.

VENTING CONFIGURATIONS

The following is a detailed explanation of each venting system WITHOUT and WITH add-on condensing heat exchanger (CHX), its installation requirements, the components used, and part numbers for each.

For boilers connected to gas vents or chimneys, vent installations shall be in accordance with Part 7, Venting of Equip- ment, of the latest edition of National Fuel Gas Code, or in Canada, the latest edition of CAN/CGA-B149.1 and .2 Instal- lation Code for Gas Burning Appliances and Equipment, or applicable provisions of local building codes.

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Contents For Your Safety For Your Safety What to do if YOU Smell GASPage Table of Contents Section a Before Installing the Boiler Product ReceiptModelidentification Ratings and CertificationFigure A-1 Advanced Design Boiler Component LocationsSection B Boiler Installation Installation CodesEquipment Base Figure B-1 Outdoor Installation Minimum Clearances Section C Combustion and Ventilation AIR Direct Combustion AIRPage Section D Water Piping General LOW Temperature SystemTemperature & Pressure Gauge Reliefvalve PipingSection E Hydronic Heating Piping Pump SelectionAIR-SEPARATION/EXPANSION Tank Pressure Drop in Feet of Head Feedwater RegulatorPiping Heating Boilers THREE-WAY ValvesSingle Boiler PRIMARY/SECONDARY Piping with CHX DUAL-BOILER PRIMARY/SECONDARY PipingFigure E-3b Dual Boiler -PRIMARY/SECONDARY Piping with CHXSection F Domestic HOT Water Piping Single Boiler Domestic HOT Water with ONE Storage TankFigure F-1c Section G Pool Heating Automatic Chlorinators and Chemical FeedersWinterizingyour Heater Spawater Chemistry Single Boiler Pool ApplicationSingle Boiler Pool Application with CHX Figure G-3a Double Boiler Pool ApplicationSection H GAS Supply Connections GAS Supply ConnectionGAS Supply Pressure Regulator Pressure Settings GAS Pressure RegulatorVenting of Diaphragm GAS Components Check Power Source Section I Electrical Power ConnectionsCheck the Power Source Surge ProtectionField Wiring Connection Making the Electrical ConnectionsElectrical Connections Domestic HOT Water Section J Venting Connections GeneralPage Support of Vent Stack Venting Configurations Figure J-1 Natural Draft Vertical Vent Termination Page Section J-2 Heat Exchanger CategoryPage Section J-3 CategoryPage Section J-4 Vertical Direct Venting/Combustion Air CategoryVertical Direct Venting System Installation Figure J-5 Page Section J-6 Figure J-6Horizontal Thru-wall Venting System Category IV Installation Figure J-7 Page Figure J-8 Page Outdoor Installation withAdd-On Condensing Heat Exchanger Section K Condensate Drain Condensate Trap AlignmentCentral Point Wiring CPW Section L ControlsCPW Board Figure L-1 CPW Board Pump Turn-off Delay Manual High Limit Red Wiring Diagram Figure L-2Flow Switch High Limit Auto Reset High Limit Manual ResetManual Reset High Limit Flow Switch Auto Reset High LimitGAS Pressure Switch LOW Water CUT OFF OptionalPressure Control Device ACU-TRACK Section M General Safety Precautions TIME/TEMPERATURE Relationships in ScaldsSection N PRE-START-UP Figure O-1 Component and Pressure TAP LocationsSection O ADB Initial START-UP Tools NeededPreparation for START-UP Do not Turn on GAS AT this Time START-UP Page Section P Post START-UP Check Emissions GuidelinesCO2 Section Q Operation Operating InstructionsTo Turn OFF GAS to Appliance Section R Maintenance Suggested Minimum Maintenance ScheduleCleaning Boiler Heating Surfaces Section S Connecting Condensing Heat Exchanger CHX Vent Switch AdjustmentAppendix a InsidecombustionaircontaminationPage Page Page Page Page START-UP Settings Pressure SettingsLitho in U. S. a
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1000, 750, 500 specifications

Raypak is a renowned name in the heating industry, particularly known for its high-quality pool and spa heaters. Among their extensive product line, the Raypak 850, 500, 300, 400, and 700 models stand out for their reliability, efficiency, and cutting-edge technologies. Each model is designed to cater to different needs and applications while maintaining Raypak’s commitment to performance.

The Raypak 850 is designed for larger commercial pools or residential setups requiring high output. With a powerful heat exchanger made from copper and bronze, it ensures superior heat transfer and longevity. Its digital control system provides precise temperature regulation, enhancing user experience. Moreover, it features a durable construction with weather-resistant materials, ensuring lasting performance in various environments.

The Raypak 500 model offers a balance between efficiency and compactness. It features eco-friendly technology that reduces energy consumption without sacrificing performance. The integrated thermostat allows users to maintain consistent water temperatures, making it ideal for residential pools. This model is well-regarded for its user-friendly digital display, simplifying operation and monitoring.

For those needing a more moderate capacity, the Raypak 300 is an efficient choice. It combines robust engineering with an easy-to-use interface. Its advanced ignition system improves reliability while minimizing energy waste. The Raypak 300’s compact design allows for easy installation in various spaces, making it an excellent option for smaller pools.

The Raypak 400 heats water quickly and efficiently, making it suitable for both residential pools and spas. It features a high-capacity heating system that ensures optimal performance. With a clear LED display, users can easily monitor their settings, while the integrated diagnostics provide real-time feedback for maintenance and troubleshooting.

Lastly, the Raypak 700 model is known for its versatility and robust performance. It is equipped with advanced safety features, including a high limit switch and water flow detection mechanism, to ensure safe operation. The model's energy-efficient design enhances its eco-friendliness, making it a popular choice among environmentally conscious users.

Collectively, these Raypak models exemplify superior engineering, performance, and user-friendliness. Their innovative features ensure that they meet the varied demands of pool owners while providing reliable heating solutions for leisure and relaxation. Whether for commercial or residential use, the Raypak 850, 500, 300, 400, and 700 offer unmatched quality and efficiency.
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