Raypak 750, 500, 1000 Section a Before Installing the Boiler, Product Receipt

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Pay attention to these terms:

DANGER

WARNING

CAUTION

NOTICE

indicates the presence of immediate hazards which will cause severe personal injury, death or substantial property damage if ignored.

indicates the presence of hazards or unsafe practices which could cause severe personal injury, death or substantial property damage if ignored.

indicates the presence of hazards or unsafe practices which could cause minor personal injury or product or property damage if ignored.

indicates special instructions on installation, operation, or maintenance which are important but not related to personal injury hazards.

SECTION A: BEFORE INSTALLING THE BOILER

Raypak strongly recommends that this manual be reviewed thoroughly before installing your Raypak boiler. Factory warranty does not apply to boilers that have been improperly installed or operated. Installation and service must be performed by a qualified installer, service agency or gas supplier. If, after reviewing this manual, you still have questions which this manual does not answer, please contact the factory or your local Raypak representative.

Thank you for purchasing a Raypak product. We hope you will be satisfied with the high quality and durability of our equipment.

PRODUCT RECEIPT

On receipt of your product it is suggested that you visually check for external damage to the shipping crate. If the crate is damaged, make a note to that effect on the Bill of Lading when signing for the shipment. Remove the boiler from the shipping packaging. Report any damage to the carrier immediately.

On occasion, some items will be shipped loose. Be sure that you receive the correct number of packages as indicated on the Bill of Lading.

Claims for shortages and damages must be filed with the carrier by consignee. Permission to return goods must be received from the factory prior to shipping. Goods returned to the factory without an authorized Returned Goods Receipt number will not be accepted. All returned goods are subject to a stocking charge.

When ordering parts, you must specify the Model and Serial Number of the boiler. When ordering under warranty condi- tions, you must also specify the date of installation.

Purchased parts are subject to replacement only under the manufacturer’s warranty. Debits for defective replacement parts will not be accepted and will be replaced in kind only per Raypak’s standard warranties.

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Contents For Your Safety For Your Safety What to do if YOU Smell GASPage Table of Contents Section a Before Installing the Boiler Product ReceiptModelidentification Ratings and CertificationFigure A-1 Advanced Design Boiler Component LocationsInstallation Codes Section B Boiler InstallationEquipment Base Figure B-1 Outdoor Installation Minimum Clearances Section C Combustion and Ventilation AIR Direct Combustion AIRPage LOW Temperature System Temperature & Pressure GaugeSection D Water Piping General Reliefvalve PipingSection E Hydronic Heating Piping Pump SelectionPressure Drop in Feet of Head Feedwater Regulator Piping Heating BoilersAIR-SEPARATION/EXPANSION Tank THREE-WAY ValvesSingle Boiler PRIMARY/SECONDARY Piping with CHX DUAL-BOILER PRIMARY/SECONDARY PipingFigure E-3b Dual Boiler -PRIMARY/SECONDARY Piping with CHXSection F Domestic HOT Water Piping Single Boiler Domestic HOT Water with ONE Storage TankFigure F-1c Automatic Chlorinators and Chemical Feeders Section G Pool HeatingWinterizingyour Heater Single Boiler Pool Application Spawater ChemistrySingle Boiler Pool Application with CHX Figure G-3a Double Boiler Pool ApplicationGAS Supply Connection Section H GAS Supply ConnectionsGAS Supply Pressure GAS Pressure Regulator Regulator Pressure SettingsVenting of Diaphragm GAS Components Section I Electrical Power Connections Check the Power SourceCheck Power Source Surge ProtectionField Wiring Connection Making the Electrical ConnectionsElectrical Connections Domestic HOT Water Section J Venting Connections GeneralPage Support of Vent Stack Venting Configurations Figure J-1 Natural Draft Vertical Vent Termination Page Section J-2 Heat Exchanger CategoryPage Section J-3 CategoryPage Section J-4 Vertical Direct Venting/Combustion Air CategoryVertical Direct Venting System Installation Figure J-5 Page Section J-6 Figure J-6Horizontal Thru-wall Venting System Category IV Installation Figure J-7 Page Figure J-8 Page Outdoor Installation withAdd-On Condensing Heat Exchanger Section K Condensate Drain Condensate Trap AlignmentSection L Controls Central Point Wiring CPWCPW Board Figure L-1 CPW Board Pump Turn-off Delay Manual High Limit Red Wiring Diagram Figure L-2High Limit Manual Reset Manual Reset High Limit Flow SwitchFlow Switch High Limit Auto Reset Auto Reset High LimitLOW Water CUT OFF Optional GAS Pressure SwitchPressure Control Device ACU-TRACK Section M General Safety Precautions TIME/TEMPERATURE Relationships in ScaldsSection N PRE-START-UP Figure O-1 Component and Pressure TAP LocationsTools Needed Section O ADB Initial START-UPPreparation for START-UP Do not Turn on GAS AT this Time START-UP Page Emissions Guidelines Section P Post START-UP CheckCO2 Operating Instructions Section Q OperationTo Turn OFF GAS to Appliance Section R Maintenance Suggested Minimum Maintenance ScheduleCleaning Boiler Heating Surfaces Section S Connecting Condensing Heat Exchanger CHX Vent Switch AdjustmentAppendix a InsidecombustionaircontaminationPage Page Page Page Page START-UP Settings Pressure SettingsLitho in U. S. a
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1000, 750, 500 specifications

Raypak is a renowned name in the heating industry, particularly known for its high-quality pool and spa heaters. Among their extensive product line, the Raypak 850, 500, 300, 400, and 700 models stand out for their reliability, efficiency, and cutting-edge technologies. Each model is designed to cater to different needs and applications while maintaining Raypak’s commitment to performance.

The Raypak 850 is designed for larger commercial pools or residential setups requiring high output. With a powerful heat exchanger made from copper and bronze, it ensures superior heat transfer and longevity. Its digital control system provides precise temperature regulation, enhancing user experience. Moreover, it features a durable construction with weather-resistant materials, ensuring lasting performance in various environments.

The Raypak 500 model offers a balance between efficiency and compactness. It features eco-friendly technology that reduces energy consumption without sacrificing performance. The integrated thermostat allows users to maintain consistent water temperatures, making it ideal for residential pools. This model is well-regarded for its user-friendly digital display, simplifying operation and monitoring.

For those needing a more moderate capacity, the Raypak 300 is an efficient choice. It combines robust engineering with an easy-to-use interface. Its advanced ignition system improves reliability while minimizing energy waste. The Raypak 300’s compact design allows for easy installation in various spaces, making it an excellent option for smaller pools.

The Raypak 400 heats water quickly and efficiently, making it suitable for both residential pools and spas. It features a high-capacity heating system that ensures optimal performance. With a clear LED display, users can easily monitor their settings, while the integrated diagnostics provide real-time feedback for maintenance and troubleshooting.

Lastly, the Raypak 700 model is known for its versatility and robust performance. It is equipped with advanced safety features, including a high limit switch and water flow detection mechanism, to ensure safe operation. The model's energy-efficient design enhances its eco-friendliness, making it a popular choice among environmentally conscious users.

Collectively, these Raypak models exemplify superior engineering, performance, and user-friendliness. Their innovative features ensure that they meet the varied demands of pool owners while providing reliable heating solutions for leisure and relaxation. Whether for commercial or residential use, the Raypak 850, 500, 300, 400, and 700 offer unmatched quality and efficiency.
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