Raypak 750, 500, 1000 installation instructions

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•Horizontal Thru-wall Direct Venting System (Category III) Installation

These installations utilize the boiler mounted blower to draw combustion air from outdoors and vent combustion products to the outdoors.

The total length of the thru-wall exhaust vent cannot exceed forty-five (45) feet in length for the flue outlet. Each elbow used is equal to ten (10) feet of straight pipe. This will allow installation in one of the three following combinations.

·45’ of straight flue pipe.

·35' of straight flue pipe and one elbow.

·25' of straight flue pipe and two elbows.

The total length air supply pipe cannot exceed forty-five (45) feet in length for the combustion air inlet. Each elbow used is equal to ten (10) feet of straight pipe. This will allow installation in one of the three following combinations.

·45’ of straight combustion air pipe

·35' of straight combustion air pipe and one elbow.

·25' of straight combustion air pipe and two elbows.

The direct vent cap is not considered in the overall length of the venting system.

Care must be taken during assembly that all joints are sealed properly and are airtight.

The vent must be installed to prevent the potential accumulation of condensate in the vent pipes. It is recommended that:

a)The vent be installed with a slight downward slope of not more than 1/4" per foot of horizontal run to the vent terminal.

b)The vent be insulated through the length of the horizontal run.

For appliances installed in extreme cold climate, it is recommended that:

a)The vent be installed with a slight upward slope of not more than 1/4" per foot of horizontal run to the vent terminal. In this case, an approved condensate trap must be installed per applicable codes.

b)The vent be insulated through the length of the horizontal run.

•Horizontal Thru-wall Direct Vent Termination

The direct vent cap MUST be mounted on the exterior of the building. The direct vent cap cannot be installed in a well or below grade. The direct vent cap must be installed at least one (1) foot above ground level and above normal snow levels.

Multiple direct vent caps MUST NOT be installed with one combustion air inlet directly above a direct vent cap. This vertical spacing would allow the flue products from the direct vent cap to be pulled into the combustion air intake installed above. This type of installation can cause non warrantable problems with components and poor operation of the unit due to the recirculation of flue products. Multiple direct vent caps should be installed in the same horizontal plane with a three (3) foot clearance from the side of one vent cap to the side of the adjacent vent cap(s).

Combustion air supplied from outdoors must be free of particulate and chemical contaminants. To avoid a blocked flue condition, keep the vent cap clear of snow, ice, leaves, debris, etc.

WARNING:

WARNING:

NOTICE:

Pressurized vent installations should NOT be shared.

No substitutions of flue pipe or vent cap material are allowed. Such substitutions would jeopardize the safety and health of inhabitants.

If the boiler is vented directly out through the sidewall with no elbows and less than 6 feet of vent pipe, a restricted direct vent cap supplied by Raypak should be utilized.

NOTICE:

In a catagory III installation, a 9-8 inch vent adapter must be used on the ADB 1000.

The Stainless Steel direct vent cap must be furnished by the boiler manufacturerin accordance withAGA/CGArequirements.

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Contents For Your Safety What to do if YOU Smell GAS For Your SafetyPage Table of Contents Product Receipt Section a Before Installing the BoilerRatings and Certification ModelidentificationAdvanced Design Boiler Component Locations Figure A-1Installation Codes Section B Boiler InstallationEquipment Base Figure B-1 Outdoor Installation Minimum Clearances Direct Combustion AIR Section C Combustion and Ventilation AIRPage Temperature & Pressure Gauge LOW Temperature SystemSection D Water Piping General Reliefvalve PipingPump Selection Section E Hydronic Heating PipingPiping Heating Boilers Pressure Drop in Feet of Head Feedwater RegulatorAIR-SEPARATION/EXPANSION Tank THREE-WAY ValvesDUAL-BOILER PRIMARY/SECONDARY Piping Single Boiler PRIMARY/SECONDARY Piping with CHXDual Boiler -PRIMARY/SECONDARY Piping with CHX Figure E-3bSingle Boiler Domestic HOT Water with ONE Storage Tank Section F Domestic HOT Water PipingFigure F-1c Automatic Chlorinators and Chemical Feeders Section G Pool HeatingWinterizingyour Heater Single Boiler Pool Application Spawater ChemistrySingle Boiler Pool Application with CHX Double Boiler Pool Application Figure G-3aGAS Supply Connection Section H GAS Supply ConnectionsGAS Supply Pressure GAS Pressure Regulator Regulator Pressure SettingsVenting of Diaphragm GAS Components Check the Power Source Section I Electrical Power ConnectionsCheck Power Source Surge ProtectionMaking the Electrical Connections Field Wiring ConnectionElectrical Connections Domestic HOT Water General Section J Venting ConnectionsPage Support of Vent Stack Venting Configurations Figure J-1 Natural Draft Vertical Vent Termination Page Heat Exchanger Category Section J-2Page Category Section J-3Page Vertical Direct Venting/Combustion Air Category Section J-4Vertical Direct Venting System Installation Figure J-5 Page Figure J-6 Section J-6Horizontal Thru-wall Venting System Category IV Installation Figure J-7 Page Figure J-8 Page Outdoor Installation withAdd-On Condensing Heat Exchanger Condensate Trap Alignment Section K Condensate DrainSection L Controls Central Point Wiring CPWCPW Board Figure L-1 CPW Board Pump Turn-off Delay Manual High Limit Red Figure L-2 Wiring DiagramManual Reset High Limit Flow Switch High Limit Manual ResetFlow Switch High Limit Auto Reset Auto Reset High LimitLOW Water CUT OFF Optional GAS Pressure SwitchPressure Control Device ACU-TRACK TIME/TEMPERATURE Relationships in Scalds Section M General Safety PrecautionsSection N PRE-START-UP Component and Pressure TAP Locations Figure O-1Tools Needed Section O ADB Initial START-UPPreparation for START-UP Do not Turn on GAS AT this Time START-UP Page Emissions Guidelines Section P Post START-UP CheckCO2 Operating Instructions Section Q OperationTo Turn OFF GAS to Appliance Suggested Minimum Maintenance Schedule Section R MaintenanceCleaning Boiler Heating Surfaces Vent Switch Adjustment Section S Connecting Condensing Heat Exchanger CHXInsidecombustionaircontamination Appendix aPage Page Page Page Page Pressure Settings START-UP SettingsLitho in U. S. a
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1000, 750, 500 specifications

Raypak is a renowned name in the heating industry, particularly known for its high-quality pool and spa heaters. Among their extensive product line, the Raypak 850, 500, 300, 400, and 700 models stand out for their reliability, efficiency, and cutting-edge technologies. Each model is designed to cater to different needs and applications while maintaining Raypak’s commitment to performance.

The Raypak 850 is designed for larger commercial pools or residential setups requiring high output. With a powerful heat exchanger made from copper and bronze, it ensures superior heat transfer and longevity. Its digital control system provides precise temperature regulation, enhancing user experience. Moreover, it features a durable construction with weather-resistant materials, ensuring lasting performance in various environments.

The Raypak 500 model offers a balance between efficiency and compactness. It features eco-friendly technology that reduces energy consumption without sacrificing performance. The integrated thermostat allows users to maintain consistent water temperatures, making it ideal for residential pools. This model is well-regarded for its user-friendly digital display, simplifying operation and monitoring.

For those needing a more moderate capacity, the Raypak 300 is an efficient choice. It combines robust engineering with an easy-to-use interface. Its advanced ignition system improves reliability while minimizing energy waste. The Raypak 300’s compact design allows for easy installation in various spaces, making it an excellent option for smaller pools.

The Raypak 400 heats water quickly and efficiently, making it suitable for both residential pools and spas. It features a high-capacity heating system that ensures optimal performance. With a clear LED display, users can easily monitor their settings, while the integrated diagnostics provide real-time feedback for maintenance and troubleshooting.

Lastly, the Raypak 700 model is known for its versatility and robust performance. It is equipped with advanced safety features, including a high limit switch and water flow detection mechanism, to ensure safe operation. The model's energy-efficient design enhances its eco-friendliness, making it a popular choice among environmentally conscious users.

Collectively, these Raypak models exemplify superior engineering, performance, and user-friendliness. Their innovative features ensure that they meet the varied demands of pool owners while providing reliable heating solutions for leisure and relaxation. Whether for commercial or residential use, the Raypak 850, 500, 300, 400, and 700 offer unmatched quality and efficiency.
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