Raypak 500, 750, 1000 Outdoor Installation withAdd-On Condensing Heat Exchanger

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Outdoor Installation withAdd-On Condensing Heat Exchanger

Outdoor models are self -venting when installed with the factory-supplied non-restricted direct vent cap and require no additional vent piping. This special vent cap is provided with the boiler in accordance with AGA/CGA requirements. It must be installed directly on the boiler in a horizontal position. Notching of the vent cap mounting flange may be neces- sary to clear outlet piping on some models. See Section B for correct clearances.

Care must be taken when locating the outdoor unit because the flue gases discharged from the vent cap can condense as they leave the cap. Improper location can result in damage to adjacent structures or building finish. For maximum effi- ciency and safety, the following precautions must be observed:

a)Outdoor models must be installed outdoors and must use the non-restricted direct vent cap supplied by the manufacturer.

b)Periodically check venting system. The boiler’s venting areas must never be obstructed in any way and minimum clearances must be observed to prevent restriction of combustion and ventilation air. Keep area clear and free of combustible and flammable materials.

c)Do not locate adjacent to any window, door walkway, or gravity air intake. The vent should be located four (4) feet horizontally from such areas.

d)Install above grade level and above normal snow levels.

e)A venting system shall terminate at least 3 feet above any forced air inlet located within 10 feet.

f)Adjacent brick or masonry surfaces must be protected with a rust-resistant sheet metal plate.

g)Multiple Outdoor Vent installations require a four (4) feet clearance between vent caps.

NOTICE:

Condensate can freeze on the vent cap. Frozen condensate on the vent cap can result in a blocked flue condition.

The Stainless Steel non-restricted vent cap must be furnished by the boiler manufacturer in accordance with AGA/CGA requirements.

The outdoor vent terminal must be installed in a horizontal position to prevent recirculation of flue products. The vent cap must be mounted directly on the vent pipe of the boiler.

NOTICE:

In areas of high winds (alleyways, air handlers, etc...), a downward 90° - elbow must be mounted on the combustion air inlet to prevent any air flow fluctuation.

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Contents For Your Safety For Your Safety What to do if YOU Smell GASPage Table of Contents Section a Before Installing the Boiler Product ReceiptModelidentification Ratings and CertificationFigure A-1 Advanced Design Boiler Component LocationsSection B Boiler Installation Installation CodesEquipment Base Figure B-1 Outdoor Installation Minimum Clearances Section C Combustion and Ventilation AIR Direct Combustion AIRPage LOW Temperature System Temperature & Pressure GaugeSection D Water Piping General Reliefvalve PipingSection E Hydronic Heating Piping Pump SelectionPressure Drop in Feet of Head Feedwater Regulator Piping Heating BoilersAIR-SEPARATION/EXPANSION Tank THREE-WAY ValvesSingle Boiler PRIMARY/SECONDARY Piping with CHX DUAL-BOILER PRIMARY/SECONDARY PipingFigure E-3b Dual Boiler -PRIMARY/SECONDARY Piping with CHXSection F Domestic HOT Water Piping Single Boiler Domestic HOT Water with ONE Storage TankFigure F-1c Section G Pool Heating Automatic Chlorinators and Chemical FeedersWinterizingyour Heater Spawater Chemistry Single Boiler Pool ApplicationSingle Boiler Pool Application with CHX Figure G-3a Double Boiler Pool ApplicationSection H GAS Supply Connections GAS Supply ConnectionGAS Supply Pressure Regulator Pressure Settings GAS Pressure RegulatorVenting of Diaphragm GAS Components Section I Electrical Power Connections Check the Power SourceCheck Power Source Surge ProtectionField Wiring Connection Making the Electrical ConnectionsElectrical Connections Domestic HOT Water Section J Venting Connections GeneralPage Support of Vent Stack Venting Configurations Figure J-1 Natural Draft Vertical Vent Termination Page Section J-2 Heat Exchanger CategoryPage Section J-3 CategoryPage Section J-4 Vertical Direct Venting/Combustion Air CategoryVertical Direct Venting System Installation Figure J-5 Page Section J-6 Figure J-6Horizontal Thru-wall Venting System Category IV Installation Figure J-7 Page Figure J-8 Page Outdoor Installation withAdd-On Condensing Heat Exchanger Section K Condensate Drain Condensate Trap AlignmentCentral Point Wiring CPW Section L ControlsCPW Board Figure L-1 CPW Board Pump Turn-off Delay Manual High Limit Red Wiring Diagram Figure L-2High Limit Manual Reset Manual Reset High Limit Flow SwitchFlow Switch High Limit Auto Reset Auto Reset High LimitGAS Pressure Switch LOW Water CUT OFF OptionalPressure Control Device ACU-TRACK Section M General Safety Precautions TIME/TEMPERATURE Relationships in ScaldsSection N PRE-START-UP Figure O-1 Component and Pressure TAP LocationsSection O ADB Initial START-UP Tools NeededPreparation for START-UP Do not Turn on GAS AT this Time START-UP Page Section P Post START-UP Check Emissions GuidelinesCO2 Section Q Operation Operating InstructionsTo Turn OFF GAS to Appliance Section R Maintenance Suggested Minimum Maintenance ScheduleCleaning Boiler Heating Surfaces Section S Connecting Condensing Heat Exchanger CHX Vent Switch AdjustmentAppendix a InsidecombustionaircontaminationPage Page Page Page Page START-UP Settings Pressure SettingsLitho in U. S. a
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1000, 750, 500 specifications

Raypak is a renowned name in the heating industry, particularly known for its high-quality pool and spa heaters. Among their extensive product line, the Raypak 850, 500, 300, 400, and 700 models stand out for their reliability, efficiency, and cutting-edge technologies. Each model is designed to cater to different needs and applications while maintaining Raypak’s commitment to performance.

The Raypak 850 is designed for larger commercial pools or residential setups requiring high output. With a powerful heat exchanger made from copper and bronze, it ensures superior heat transfer and longevity. Its digital control system provides precise temperature regulation, enhancing user experience. Moreover, it features a durable construction with weather-resistant materials, ensuring lasting performance in various environments.

The Raypak 500 model offers a balance between efficiency and compactness. It features eco-friendly technology that reduces energy consumption without sacrificing performance. The integrated thermostat allows users to maintain consistent water temperatures, making it ideal for residential pools. This model is well-regarded for its user-friendly digital display, simplifying operation and monitoring.

For those needing a more moderate capacity, the Raypak 300 is an efficient choice. It combines robust engineering with an easy-to-use interface. Its advanced ignition system improves reliability while minimizing energy waste. The Raypak 300’s compact design allows for easy installation in various spaces, making it an excellent option for smaller pools.

The Raypak 400 heats water quickly and efficiently, making it suitable for both residential pools and spas. It features a high-capacity heating system that ensures optimal performance. With a clear LED display, users can easily monitor their settings, while the integrated diagnostics provide real-time feedback for maintenance and troubleshooting.

Lastly, the Raypak 700 model is known for its versatility and robust performance. It is equipped with advanced safety features, including a high limit switch and water flow detection mechanism, to ensure safe operation. The model's energy-efficient design enhances its eco-friendliness, making it a popular choice among environmentally conscious users.

Collectively, these Raypak models exemplify superior engineering, performance, and user-friendliness. Their innovative features ensure that they meet the varied demands of pool owners while providing reliable heating solutions for leisure and relaxation. Whether for commercial or residential use, the Raypak 850, 500, 300, 400, and 700 offer unmatched quality and efficiency.
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