Raypak 1000, 500, 750 installation instructions Support of Vent Stack

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Support of Vent Stack

The weight of the vent stack or chimney must not rest on the boiler vent connection. Support must be provided in compliance with applicable codes. The vent should also be supported to maintain proper clearances from combustible materials.

Use insulated vent pipe spacers where the vent passes through combustible roofs and walls.

Vent Terminal Location

NOTICE: During winter months check the vent cap and make sure no blockage occurs from build up of snow. Condensate can freeze on the vent cap. Frozen condensate on the vent cap can result in a blocked flue condition.

Give special attention to the location of the vent termination to avoid possibility of property damage or personal injury.

a)Gases may form a white vapor plume in winter. The plume could obstruct a window view if the termination is installed in close proximity to windows.

b)Prevailing winds could cause freezing of condensate and water/ice buildup on building, plants or roof.

c)The bottom of the vent terminal and the air intake shall be located at least 12 inches above grade, including normal snow line.

d)Un-insulated single-wall metal vent pipe shall not be used outdoors on cold climates for venting gas utilization equipment.

e)Through-the-wall vents for Category II and IV appliances and non-categorized condensing appliances shall not terminate over public walkways or over an area where condensate or vapor could create a nuisance or hazard or could be detrimental to the operation of regulators, relief valves, or other equipment. Where local experience indicates that condensate is a problem with Category I and III appliances, this provision shall also apply.

f)Locate and guard vent termination to prevent accidental contact by people and pets.

g)DO NOT terminate vent in window well, stairwell, alcove, courtyard or other recessed area, unless previously approved by local authority.

h)DO NOT terminate above any door, window, or gravity air intake. Condensate can freeze causing ice formations.

i)Locate or guard vent to prevent condensate from damaging exterior finishes. Use a 2' x 2' rust resistant sheet metal backing plate against brick or masonry surfaces.

j)DO NOT extend exposed vent pipe outside of building. Condensate could freeze and block vent pipe.

k)Multiple direct vent installations require a four (4) foot clearance between the vent caps, center to center.

U.S. Installations- Refer to latest edition of the National Fuel Gas Code.

Vent termination requirements are as follows:

a)Vent must terminate at least four (4) feet below, four (4) feet horizontally, or one (1) foot above any door, window or gravity air inlet to the building.

b)The vent must not be less than seven (7) feet above grade when located adjacent to public walkways.

c)Terminate vent at least three (3) feet above any forced air inlet located within ten (10) feet.

d)Vent must terminate at least four (4) feet horizontally, and in no case above or below unless four (4) feet horizontal distance is maintained, from electric meters, gas meters, regulators, and relief equipment.

e)Terminate vent at least six (6) feet away from adjacent walls.

f)DO NOT terminate vent closer than five (5) feet below roof overhang.

Canada Installations- Refer to the latest edition of CAN/CGA-B149.1 and B149.2

A vent shall not terminate:

a)Directly above a paved sidewalk or driveway which is located between two single family dwellings and serves both dwell- ings.

b)Less than 7 ft. (2.13m) above a paved sidewalk or paved driveway located on public property.

c)Within 6 ft. (1.8m) of a mechanical air supply inlet to any building.

d)Above a meter/regulator assembly within 3 ft. (900mm) horizontally of the vertical center-line of the regulator.

e)Within 6 ft. (1.8m) if any gas service regulator vent outlet.

f)Less than 1 ft. (300mm) above grade level.

g)Within 3 ft (1m) of a window or door which can be opened in any building, any non-mechanical air supply inlet to any building to the combustion air inlet of any other appliance.

h)Underneath a verandah, porch or deck, unless:

(i)the verandah, porch or deck is fully open on a minimum of two sides beneath the floor, and

(ii)the distance between the top of the vent termination and the underside of the verandah, porch or deck is greater than 1 ft (30cm)

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Contents For Your Safety What to do if YOU Smell GAS For Your SafetyPage Table of Contents Product Receipt Section a Before Installing the BoilerRatings and Certification ModelidentificationAdvanced Design Boiler Component Locations Figure A-1Equipment Base Section B Boiler InstallationInstallation Codes Figure B-1 Outdoor Installation Minimum Clearances Direct Combustion AIR Section C Combustion and Ventilation AIRPage Temperature & Pressure Gauge LOW Temperature SystemSection D Water Piping General Reliefvalve PipingPump Selection Section E Hydronic Heating PipingPiping Heating Boilers Pressure Drop in Feet of Head Feedwater RegulatorAIR-SEPARATION/EXPANSION Tank THREE-WAY ValvesDUAL-BOILER PRIMARY/SECONDARY Piping Single Boiler PRIMARY/SECONDARY Piping with CHXDual Boiler -PRIMARY/SECONDARY Piping with CHX Figure E-3bSingle Boiler Domestic HOT Water with ONE Storage Tank Section F Domestic HOT Water PipingFigure F-1c Winterizingyour Heater Section G Pool HeatingAutomatic Chlorinators and Chemical Feeders Single Boiler Pool Application with CHX Spawater ChemistrySingle Boiler Pool Application Double Boiler Pool Application Figure G-3aGAS Supply Pressure Section H GAS Supply ConnectionsGAS Supply Connection Venting of Diaphragm GAS Components Regulator Pressure SettingsGAS Pressure Regulator Check the Power Source Section I Electrical Power ConnectionsCheck Power Source Surge ProtectionMaking the Electrical Connections Field Wiring ConnectionElectrical Connections Domestic HOT Water General Section J Venting ConnectionsPage Support of Vent Stack Venting Configurations Figure J-1 Natural Draft Vertical Vent Termination Page Heat Exchanger Category Section J-2Page Category Section J-3Page Vertical Direct Venting/Combustion Air Category Section J-4Vertical Direct Venting System Installation Figure J-5 Page Figure J-6 Section J-6Horizontal Thru-wall Venting System Category IV Installation Figure J-7 Page Figure J-8 Page Outdoor Installation withAdd-On Condensing Heat Exchanger Condensate Trap Alignment Section K Condensate DrainCPW Board Central Point Wiring CPWSection L Controls Figure L-1 CPW Board Pump Turn-off Delay Manual High Limit Red Figure L-2 Wiring DiagramManual Reset High Limit Flow Switch High Limit Manual ResetFlow Switch High Limit Auto Reset Auto Reset High LimitPressure Control Device ACU-TRACK GAS Pressure SwitchLOW Water CUT OFF Optional TIME/TEMPERATURE Relationships in Scalds Section M General Safety PrecautionsSection N PRE-START-UP Component and Pressure TAP Locations Figure O-1Preparation for START-UP Do not Turn on GAS AT this Time Section O ADB Initial START-UPTools Needed START-UP Page CO2 Section P Post START-UP CheckEmissions Guidelines To Turn OFF GAS to Appliance Section Q OperationOperating Instructions Suggested Minimum Maintenance Schedule Section R MaintenanceCleaning Boiler Heating Surfaces Vent Switch Adjustment Section S Connecting Condensing Heat Exchanger CHXInsidecombustionaircontamination Appendix aPage Page Page Page Page Pressure Settings START-UP SettingsLitho in U. S. a
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1000, 750, 500 specifications

Raypak is a renowned name in the heating industry, particularly known for its high-quality pool and spa heaters. Among their extensive product line, the Raypak 850, 500, 300, 400, and 700 models stand out for their reliability, efficiency, and cutting-edge technologies. Each model is designed to cater to different needs and applications while maintaining Raypak’s commitment to performance.

The Raypak 850 is designed for larger commercial pools or residential setups requiring high output. With a powerful heat exchanger made from copper and bronze, it ensures superior heat transfer and longevity. Its digital control system provides precise temperature regulation, enhancing user experience. Moreover, it features a durable construction with weather-resistant materials, ensuring lasting performance in various environments.

The Raypak 500 model offers a balance between efficiency and compactness. It features eco-friendly technology that reduces energy consumption without sacrificing performance. The integrated thermostat allows users to maintain consistent water temperatures, making it ideal for residential pools. This model is well-regarded for its user-friendly digital display, simplifying operation and monitoring.

For those needing a more moderate capacity, the Raypak 300 is an efficient choice. It combines robust engineering with an easy-to-use interface. Its advanced ignition system improves reliability while minimizing energy waste. The Raypak 300’s compact design allows for easy installation in various spaces, making it an excellent option for smaller pools.

The Raypak 400 heats water quickly and efficiently, making it suitable for both residential pools and spas. It features a high-capacity heating system that ensures optimal performance. With a clear LED display, users can easily monitor their settings, while the integrated diagnostics provide real-time feedback for maintenance and troubleshooting.

Lastly, the Raypak 700 model is known for its versatility and robust performance. It is equipped with advanced safety features, including a high limit switch and water flow detection mechanism, to ensure safe operation. The model's energy-efficient design enhances its eco-friendliness, making it a popular choice among environmentally conscious users.

Collectively, these Raypak models exemplify superior engineering, performance, and user-friendliness. Their innovative features ensure that they meet the varied demands of pool owners while providing reliable heating solutions for leisure and relaxation. Whether for commercial or residential use, the Raypak 850, 500, 300, 400, and 700 offer unmatched quality and efficiency.