Weil-McLain PLUS-E017-A/1206 manual Components

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Manual • Installation • Start-Up • Usage • Maintenance • Parts

Figure 9

Recirculation components

Figure 10 Recirculation connection at water heater

Components

1Circulator — Little flow is required to maintain a temperature in the piping. Size of circulator depends on minimum flow requirements of the tempering valve.Minimum flow rates of the tempering valve must be maintained.

2Aquastat — Used to control the on-off position of the circulator.Aquastat is set 5° to 10° lower than mixed water outlet of the mixing valve (#7). The circulator cannot run continuously as bypass through the mixing valve will eventually allow the temperature on the piping to climb to the water heater temperature during draw periods.

3– 6  Check valves — Assure the flow of water in one direction. Each check valve func- tions as follows: #3 and #4 prevent bypass in the event of pressure drop, #5 prevents thermal siphoning of hot water to the cold water supply,#6 prevents flow of cold water to the tempered water supply.A draw of tempered water will not result in flow of cold water into the return loop.

Operation

During period of normal use (fixtures on) — Circulator is off.There is no flow through #6, there is flow through #5 equal to the flow at the fixtures, there is flow through #3 and/or #4 equal to flow at fixture.

When all fixtures are off — Circulator is off. There is no flow through #3, #4, #5 or #6. Water temperature in piping is cooling.

When temperature at aquastat #2 falls 10° below temperature to be maintained

— Circulator is on. There is flow through #6 equal to the minimum required by the mixing valve,flow through #3 and #4 equals the flow of the circulator.There is no flow through #5.

Aquastat reaches temperature — Circulator is off. There is no flow through #3, #4, #5 or #6.

Problems

Missing check valves #3 or #4 — Extreme pressure drop can cause reverse flow of water; hot to cold supply or cold to hot supply.

Missing check valve #5 — Hot water can migrate from the water heater back through the cold water supply.

Missing check valve #6 — Cold water can be forced back through the tempered water supply when a fixture is opened.

No aquastat #2 — Pump runs continuously. Small amount of water will pass through mixing valve. Eventually all hot water is flowing through valve. Recirculated water through cold port, hot water through hot port.

Circulator too small — Mixing valve performance erratic.

Part Number PLUS-E017-A/1206

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Contents Plus Line Hazard definitions Read this page firstContents Zoning with pumps Gold Plus 30/40/60/80 or Plus 40/60/80 Plus 100/110/119 Multiple water heater applications Plus 100/110/119 see Figure A1 Pre-installationCodes Gold Plus 30/40/60/80 or Plus 40/60/80 see FigureUniform Plumbing Code RestrictionsCode restrictions National Standard Plumbing Code Air vent Temperature & pressure T & P relief valveWater heater piping Drain valve A2 Water heater piping Gold Plus 30/40/60/80 Or Plus 40/60/80 Option Plus 100/110/119 Option A2 Water heater piping General piping information Thermal expansion Water hammerBoiler water Water heater wiring Filling the inner domestic water tank A4 Water heater start-upA4 Water heater start-up  General notes A5 Adjusting water heater temperatureGold Plus 30/40/60/80 Plus 100/110/119 Plus 40/60/80 A5 Adjusting water heater temperature Setting the thermostat Maintenance schedule annual service technician A6 Water heater maintenanceDraining inner domestic water tank A6 Water heater maintenance Filling Draining · Self-regulating heat tracing A7 Recirculation and heat tracing· Recirculation Components Gas-fired boiler applications B1. Install system water pipingSizing space heat system piping System water piping methodsExpansion tank and make-up water Boiler circulatorZoning with zone valves Install system water piping space heatingZoning with circulators B1 Install system water piping space heatingDedicated water heating-only applications Install boiler-to-water heater pipingCombined space heating/water heating applications For boilers other than Ultra Gas, see page 67 for ratings Wiring water heater circulator B3 Field wiring Gas boilers onlyInstallation must comply with Wiring boiler circulatorWater heater thermostat Wiring a system circulatorRouting line voltage wiring Outdoor temperature sensorLow voltage field wiring connections Water heater operation Follow boiler manual Water heater operation setupB4 Start-up Gas boilers only Set space heating operationReplace jacket front door Verify water heater operationOperating information Boiler-side piping except Gas Boiler-side piping except Gas  Wiring optionsPrimary/secondary piping 60 Pump relays and 3-way priority valve and priority relay 58 or , page 59 Priority using 2-way valve Tions Applications Multiple water heaters This diagram Special considerations Connecting water heater to steam boilerSteam boiler application Boiler-side wiring & controls except Gas Boiler Models Boiler-side wiring & controls except Gas Circulators Zone ValvesSystem piping Typical wiringPump zones Primary/secondary piping sys- temsBoiler-side wiring & controls except Gas  Zoning with pumps Using pump relays No domestic priority 39 using 2-way water heater zone valve and no priority valve Zoning with 4-wire zone Valves No domestic priority Zoning with 3-wire zone valves No domestic priority Plus 40/60/80 Boiler-side wiring & controls except Gas  39 using 2-way Water heater zone valve and no priority valve Boiler-side wiring & controls except Gas  Room Thermostat Pump relays Replacement parts Series 3 only Gold Plus 30/40/60/80 or Plus 40/60/80 Replacement parts Weil-McLain Part Description Size ManufacturerPlus 100/110/119 Replacement parts Plus 100/110/119 Series Dimensions PLUS-Line indirect water heaters, Series Water heater dimensionsMBH Water heater performance ratingsWeil-McLain Limited Warranties

PLUS-E017-A/1206 specifications

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