Dansons Group HCS, HCF120, HCF300, HCJ manual Fines, PFI Pellet Standards

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ASH AND CLINKERS …. CONTINUED

CLINKERS are those solid, glassy or porous accumulations that may result from burning some types of wood pellets. Clinkers are formed in the bottom of the burn grate and if left undisturbed will accumulate and shut off the combustion air. As clinkers grow and shut off combustion air the fire becomes orange/brown and lazy. Pellets may build up in the burn grate. The firebox and window becomes sooty. Exhaust gases may become smoky.

Cheap Charlie heaters come complete with the “Super Grate” burn grate. This grate reduces the amount of clinkers formed by lower quality pellets. If ashes are quickly blown out of the grate they cannot easily stay in one spot, heat up to the melting point and fuse into a clinker. Clinkers form when pellets are of such poor quality their ashes contain minerals that easily melt under high firebox temperatures, are not blown out of the grate, and stay there until larger and larger clinkers are produced.

Since wood and the methods of handling wood used in making pellets can vary from plant to plant and year to year some clinkering must always be expected. Stove owners without an “SUPER” grate must remove clinkers manually, some times several times a day. Stove owners using an “SUPER” grate and quality pellets may experience days or even weeks of burning without the need to remove any clinkers from the grate.

FINES

FINES in pellets are pieces of sawdust that were not properly formed or are the results of pellets breaking down from handling, transporting and/or storage. Fines adversely affect the operations and heat production of a pellet shop and home heater and greatly increase the requirements for daily and periodic cleaning. Fines cause pellets to feed slower thus reducing the amount of heat produced at any given heat control setting.

NOTE: It is much easier to remove fines from pellets before they are placed in the stove than it is to service your stove for a plugged hopper, jammed auger and plugged exhaust system. Pellets with excessive sawdust may be screened to remove most of the fines. Pellet screeners may be built or purchased from most pellet stove Dealers.

PFI PELLET STANDARDS

The Pellet Fuel Institute, standards for residential quality pellets are:

Length

1.5 inches, maximum.

Diameter

.235 to .350 inches, (approx. 1/4" to 3/8").

Fines:

.2# maximum per 40# bag.

Salts:

.005 % by weight, maximum.

Ash Content:

 

- Premium Quality

.75% by weight, maximum, (.3# per 40# of pellets.)

- Standard Quality

2.5% by weight, maximum, (1# per 40# of pellets.)

Check with your Authorized Cheap Charlie Dealer on the quality of pellets in your local area and for information on what can be expected from the various local brands.

NOTE: Since Dansons Group Inc. or Canadian Comfort Industries has no control over the quality of pellets that you use, we assume no liability caused by the quality of wood pellets used.

Copyright 2004

25

Cheap Charlie Owner’s Manual

Canadian Comfort Industries

www.dansons.com

Dansons Group Inc.

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Contents Cheap Charlie Canadian Comfort Industries Dansons Group Inc Dear Cheap Charlie OwnerTable of Contents Safety Precautions Safety Precautions Specifications L250 High Limit Switch Automatic Safety FeaturesL120 LOW Limit Switch F140 FAN Limit SwitchRead this Entire Manual Before YOU Install and USE Your Installation OptionsInstallation Options Include Cheap Charlie Home & Shop HeaterInstallation Check List Exhaust Systems General Vent InstallationPellet Vent Type Venting DistanceVent Termination Clearances Pellet Vent Termination Figures 7Through The Wall Kits Include Outside AIRHeater Placement Freestanding InstallationFloor Protection Requirements Minimum Clearances to CombustiblesAlcove Installation Clearances Corner InstallationThrough the Wall Direct INSTALLATION. Figure COMMON, but not inclusive, Vertical Installation Designs are Vertical Installations Figures 19Mobile Home Installation HOW Your Cheap Charlie Heater Works Operating Your StoveLighting Your Stove Lighting stove manually No Igniter NON-Thermostat ModeHOW the Board Works Basic OverviewShutting the Stove OFF Trim Pots Fine Tune Adjustments- Factory SettingsAuger Cycle FAN Speed Convection or heatingPerformance Enhancement Tips Damper Adjustment GuidelineExcessive Combustion Air Start Initial Appliance Burn SetupPellet Fuel Fine Tuning the Pellet Feed RatesPellet Quality Pellet ConsumptionPFI Pellet Standards FinesEvery 2 -3 Days / Weekly Required Routine CleaningCheck and Clean the Hopper Periodic MaintenancePeriodic Maintenance … Problem Solution Trouble ShootingExtended Warranty Limited WarrantyAppendix a INSERTING, Removing & Adjusting the Burn GrateBurn box Upper Grate LipAppendix a Burn Grate … Appendix B Damper Adjustment Guideline Lack of Combustion AirAppendix C Optional AccessoriesAppendix D Replacement PartsSee Your Cheap Charlie Dealer for Additional Info Operation Appendix EHigh / LOW Cycle Option Flashing 3 On / OFF Option Flashing 1Tools Needed Installation StepsPurpose How to InstallTools Needed Service & Maintenance Log