Karcher 600 CD manual Instructions for Use, Safety Instructions

Page 70

APPENDIX

WTC 600 LP / MP

1.3Instructions for Use

The following instructions should be followed when operating the control system:

–Do not switch on/off the control system in quick succession. Wait at least 5 seconds between switching the main switch on and off.

–The control system should only be operated under the ambient conditions (temperature, humidity) mentioned in the technical data (see item 5). It is particularly important to protect the control system against water and humidity. It must not come into contact with splash water or condensed water.

–Manufacturer's seals (trimmer fixation, EPROM labels) must not be damaged. Otherwise the right to assert claims for defect shall lapse.

–Should the control system become defective, take note of the type of problem (consequences) before removing the system. The system can only be repaired if it is completely removed and the failure correctly described.

–The max. admissible load of the circuit outputs as well as the total admissible load of the unit (see item 5) must not be exceeded.

1.4Safety Instructions

The following safety instructions are imperative:

–Diagnosis (see item 3.3) allows direct manipulation of all actuatores (valves, pumps,.etc.) without interlocks or monitoring. Access to this function therefore requires a password and only should be used by the experts.

–Should the control system not react in the normal way, it has to be switched off immediately and the maintenance service has to be informed.

–Do not try to repair the control system yourself (loss of guarantee), always call the authorized maintenance staff. Only this will guarantee a reliable and safe function of the system.

–When a protection device was activated (fuse, motor circuit breaker) you should first try to clear the problem (e.g. clean the pump) before reactivating the protection device. Frequent actuation always is due to a sensor/actuator failure which also could damage the control system itself.

Non-observance of these instructions may cause damage to the control system and the unit which may result in a loss of warranty.

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Service Handbook 08.2004

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Page 69 Page 71
Contents LP/MP, PI Foreword ForewordContents WTC 600 LP / MPMaintenance 2.5Maintenance Plan Malfunction, Cause and Corrective ActionWTC 600 LP / MP Introduction Marking of Instructions Intended UseSafety Instructionse Handling Electricity / Protection Class General installation notesUnits and Designations Milliliter = 1 liter 1000 mg =Overview of components Service Handbook OverviewDescription Flow Diagram Pre-chlorination Module Description of the SystemModular Design Flocculation ModuleControl Panel and Display Mediafilter- and Activated Carbon FilterRO System, Pump and Fine Filter Anti Scalant and Post ChlorinationMotor Protection Switch Safety Installations Emergency StopRC Protective Switch Pressure-increase PumpMicrofuses Operating Modes Automatic Operation Standard Operating ModeManual Operation Weight in delivery condition without filter container Technical Data WTC 600 LP/MPDimensions H x W x D Parameter WTC 600 LP WTC 600 MPFilling capacities, Mediafilter Float SwitchFilter Container Filter amounts, activated carbon filterChemicals for Metering Container Cleaning Chemicals Product Item NoConsumption Materials Product ItemNoAssembly Chapter Assembly and Starting OperationStarting Operation Chapter First fill of the metering tanks Mixing Chlorine, Flocculation Agent and AntiscalantPre-chlorination Calculation example Antiscalant Flocculation Agent Mixing of the flocking test solution AuxiliariesMetering Amounts and Mixing of the Post Chlorination Work StepsPerform flocking test Auxiliaries Evaluate flocking testConnecting the Equipment Connections, Valves and IndicatorsPressure-increase Module RO Module with Preliminary FiltersPreliminary Filter Electrical Connections Pressure-increase PumpMetering Station WTC 600 LP / MP Reverse Osmosis System Starting OperationModul Lift Frequency Meter 14/1 14/4 Ing Filter Support pebbles Filter sand / Activated carbon Initial FillingMedia and Activated Carbon Filter Backwashing / RegenerationProgramming Position Indication DescriptionIndication Description Technician Level Technician passwordUser Level Menu SelectionAcknowledging Data Inputs Adjusting Operating Parameters and Balancing ValuesSelecting Several Arguments at the Same De-conservingIndication System in disinfection operating mode Initial startup Untreated Drinking water Concentrade Yield Water CapacityKeys to call up menu item 6 LF limits Normal Operation User indication in normal operationOperating Messages for Normal Operation Putting Out of Operation Desinfection Metering Station WTC 600 CD Fine FilterEvery 4 weeks Reverse Osmosis Module RO Module RO Filter ReplacementFilter replacement Replacing the membraneCleaning in Case of Malfunction Assembly and disassembly of the RO filterAids Design of the Flushing and Disinfection EquipmentStarting Position Work Steps Disinfection Acidic and Alkaline Cleaning Conserve the RO system Starting Position Drain the pre-filter Flushing the pre-filter Spare parts required Replace the activated carbon or filter sandSpare parts possibly required Disposing of the replaced filter material Malfunction, Cause and Corrective Action Indication Malfunction Cause Corrective Action ChapMalfunction Indication at the Operating Panel Indication of RO Fuse defective Have replaced by Chap./Fig Maintenance Plan Other Maintenance Maintenance Plan Service Module Work to be Carried OutRO control factory settings GWVOperating mode Switched off WTC 600 MP, MP-A, MP-AM in voltages 230 V and 400RO control program structure Appendix Manual RO 1000 ManualContents Technical Data General Remarks Scope of ApplicationSafety Instructions Instructions for UseDeclaration of Conformity Terms and DefinitionsScript Examples Start-up Function of Terminals Code Function Adm. max. load TerminalOperational Scope Operating settings Not switch offOperating parameters LIMAppendix Stop Operating conditions Denomination Reason Consequence Pressure Switch activeOperating failures/failure messages Forced Stop activeKeyboard Indicator lightsOperation User interface Text displaySelection of menu Password entryBasic elements SelectionAlphanumerical editing MultiselectionNumerical editing ConfirmationsOperating levels Technicians levelUsers Level Menu structure Main menu Menu point FunctionCalibration menu Max CySetting menu Diagnosis menuTechnical Data Min Type Max UnitOperating Record for the WTC 600 LP/MP Automatic Operation List of KEY Words Units and Designations

600 CD specifications

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