Karcher 600 CD manual Other Maintenance, Maintenance Plan Service Module Work to be Carried Out

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WTC 600 LP / MP

MAINTENANCE

4.6.2Maintenance Plan – Service

NOTE Measured and read values are to be entered into the maintenance record.

Module

 

Work to be Carried Out

 

 

Media filter

Assess general condition

 

 

 

 

 

Differential pressure after backwashing

 

 

Read adjustment of the differential controller

 

 

 

 

 

Read amount of backwashings

 

 

Activated carbon filter

Assess general condition

 

 

 

 

 

Differential pressure after backwashing

 

 

 

 

 

Chlorine measurement in filtrate (1/18

 

 

 

 

 

Read amount of backwashings

 

 

 

Fein filter

 

Read differential pressure

 

 

 

 

 

Amount of used up filters since last service

 

 

Reverse osmosis

Assess general condition

 

 

 

 

 

Data input according to daily operating log and operational start-up

 

 

record

 

 

Leakage tightness of the complete equipment, in particular

 

 

 

 

 

Changeovers PVC-metal

 

 

Sliding sealing, high-pressure pump

 

 

 

 

 

Question the operator about malfunction indications

 

 

Metering pump

Clean / replace valves

 

 

 

 

 

Replace membrane

 

 

 

 

 

Functional test of float switch

 

 

 

 

 

Function of empty signal to reverse osmosi

 

 

 

 

 

Leakage tightness, corrosion

 

 

 

Table 33

Maintenance work to be carried out during service

4.7Other Maintenance

When the RO equipment should not be used for more than 14 days, then it must be conserved. After a maximum of 6 months, the conservation means must be flushed and renewed, if required.

Service Handbook 08.2004

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Contents LP/MP, PI Foreword ForewordWTC 600 LP / MP Contents2.5 MaintenanceMalfunction, Cause and Corrective Action Maintenance PlanWTC 600 LP / MP Intended Use Introduction Marking of InstructionsSafety Instructionse Units and Designations General installation notesHandling Electricity / Protection Class Milliliter = 1 liter 1000 mg =Overview Overview of components Service HandbookDescription Flow Diagram Modular Design Description of the SystemPre-chlorination Module Flocculation ModuleRO System, Pump and Fine Filter Mediafilter- and Activated Carbon FilterControl Panel and Display Anti Scalant and Post ChlorinationRC Protective Switch Safety Installations Emergency StopMotor Protection Switch Pressure-increase PumpMicrofuses Operating Modes Automatic Operation Standard Operating ModeManual Operation Dimensions H x W x D Technical Data WTC 600 LP/MPWeight in delivery condition without filter container Parameter WTC 600 LP WTC 600 MPFilter Container Float SwitchFilling capacities, Mediafilter Filter amounts, activated carbon filterConsumption Materials Cleaning Chemicals Product Item NoChemicals for Metering Container Product ItemNoAssembly Chapter Assembly and Starting OperationStarting Operation Chapter First fill of the metering tanks Mixing Chlorine, Flocculation Agent and AntiscalantPre-chlorination Calculation example Antiscalant Metering Amounts and Mixing of the Post Chlorination Mixing of the flocking test solution AuxiliariesFlocculation Agent Work StepsEvaluate flocking test Perform flocking test AuxiliariesConnections, Valves and Indicators Connecting the EquipmentRO Module with Preliminary Filters Pressure-increase ModulePreliminary Filter Electrical Connections Pressure-increase PumpMetering Station WTC 600 LP / MP Reverse Osmosis System Starting OperationModul Lift Frequency Meter 14/1 14/4 Ing Media and Activated Carbon Filter Initial FillingFilter Support pebbles Filter sand / Activated carbon Backwashing / RegenerationPosition Indication Description ProgrammingIndication Description User Level Technician passwordTechnician Level Menu SelectionSelecting Several Arguments at the Same Adjusting Operating Parameters and Balancing ValuesAcknowledging Data Inputs De-conservingIndication System in disinfection operating mode Untreated Drinking water Concentrade Yield Water Capacity Initial startupKeys to call up menu item 6 LF limits User indication in normal operation Normal OperationOperating Messages for Normal Operation Putting Out of Operation Desinfection Metering Station WTC 600 CD Fine FilterEvery 4 weeks Filter replacement RO Filter ReplacementReverse Osmosis Module RO Module Replacing the membraneAssembly and disassembly of the RO filter Cleaning in Case of MalfunctionAids Design of the Flushing and Disinfection EquipmentStarting Position Work Steps Disinfection Acidic and Alkaline Cleaning Conserve the RO system Starting Position Drain the pre-filter Flushing the pre-filter Spare parts required Replace the activated carbon or filter sandSpare parts possibly required Disposing of the replaced filter material Indication Malfunction Cause Corrective Action Chap Malfunction, Cause and Corrective ActionMalfunction Indication at the Operating Panel Indication of RO Fuse defective Have replaced by Chap./Fig Maintenance Plan Maintenance Plan Service Module Work to be Carried Out Other MaintenanceGWV RO control factory settingsWTC 600 MP, MP-A, MP-AM in voltages 230 V and 400 Operating mode Switched offRO control program structure Appendix RO 1000 Manual ManualContents Technical Data Scope of Application General RemarksInstructions for Use Safety InstructionsDeclaration of Conformity Terms and DefinitionsScript Examples Start-up Code Function Adm. max. load Terminal Function of TerminalsNot switch off Operational Scope Operating settingsLIM Operating parametersAppendix Stop Operating conditions Operating failures/failure messages Pressure Switch activeDenomination Reason Consequence Forced Stop activeOperation User interface Indicator lightsKeyboard Text displayBasic elements Password entrySelection of menu SelectionNumerical editing MultiselectionAlphanumerical editing ConfirmationsTechnicians level Operating levelsUsers Level Menu structure Menu point Function Main menuMax Cy Calibration menuDiagnosis menu Setting menuMin Type Max Unit Technical DataOperating Record for the WTC 600 LP/MP Automatic Operation List of KEY Words Units and Designations

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