Karcher 600 CD manual General Remarks, Scope of Application

Page 69

WTC 600 LP / MP

APPENDIX

1 General

1.1General Remarks

The present Manual is the technical documentation of the RO 1000 control system for reverse osmosis units.

When studying this manual, it would be useful to have the control system ready for operation so that you can directly try to realize the explained items and functions. As some of the modules are directly related to other ones, it is recommended to follow the given order of the different chapters.

Should there arise any problems or questions during the operation of the control system, please ask for our advice and assistance. Please try to localize the problem as exactly as possible and to record any actions or conditions which caused the problem; this will enable us to help you as quickly as possible.

The supplier does not accept any liability with regard to any faults contained in this documentation. Under no circumstances whatsoever a liability for any damages related directly or indirectly to the delivery and use of this documentation is accepted.

1.2Scope of Application

The RO 1000 system is a control system for reverse osmosis units of different sizes. Its technical features are:

–Microprocessor control with liquid crystal text display and keyboard covered with a protective film.

–LED displays for operation, malfunction, disinfection, disposal, regeneration and tank full

–Circuit inputs: regeneration, motor protection (available by Limitent contact), pressure switch, min. permeate level as well as max. permeate level

–Relay outputs: inlet valve, outlet valve, concentrate valve, system pump as well as alarm

–Conductivity sensor for permeate, optional 2 to 200 µS/cm, resolution: 0.2%, accuracy: 1%, temperature compensation with integrated sensor

–Self-explanatory menu-assisted operator environment

–All settings and adjustments via keyboard/text display, no mechanical adjustments (potentiometers, trimmers, switches, plug-in bridges)

–Any process time can be set

–Preselection for tank type (with/without overflow), hardwater production (admissible/not admissible), concentrate displacement/disposal

–Hour meter with maintenance interval message

–Protection against improper acknowledgement of failures

–Permanent display of measured values

–Two-point calibration

–Technical diagnostic function

Service Handbook 08.2004

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Page 68 Page 70
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Page 68 Page 70
Contents LP/MP, PI Foreword ForewordWTC 600 LP / MP Contents2.5 MaintenanceMalfunction, Cause and Corrective Action Maintenance PlanWTC 600 LP / MP Intended Use Introduction Marking of InstructionsSafety Instructionse Units and Designations General installation notesHandling Electricity / Protection Class Milliliter = 1 liter 1000 mg =Overview Overview of components Service HandbookDescription Flow Diagram Modular Design Description of the SystemPre-chlorination Module Flocculation ModuleRO System, Pump and Fine Filter Mediafilter- and Activated Carbon FilterControl Panel and Display Anti Scalant and Post ChlorinationRC Protective Switch Safety Installations Emergency StopMotor Protection Switch Pressure-increase PumpOperating Modes Automatic Operation Standard Operating Mode MicrofusesManual Operation Dimensions H x W x D Technical Data WTC 600 LP/MPWeight in delivery condition without filter container Parameter WTC 600 LP WTC 600 MPFilter Container Float SwitchFilling capacities, Mediafilter Filter amounts, activated carbon filterConsumption Materials Cleaning Chemicals Product Item NoChemicals for Metering Container Product ItemNoAssembly and Starting Operation Assembly ChapterStarting Operation Chapter Mixing Chlorine, Flocculation Agent and Antiscalant First fill of the metering tanksPre-chlorination Calculation example Antiscalant Metering Amounts and Mixing of the Post Chlorination Mixing of the flocking test solution AuxiliariesFlocculation Agent Work StepsEvaluate flocking test Perform flocking test AuxiliariesConnections, Valves and Indicators Connecting the EquipmentRO Module with Preliminary Filters Pressure-increase ModuleElectrical Connections Pressure-increase Pump Preliminary FilterMetering Station WTC 600 LP / MP Starting Operation Reverse Osmosis SystemModul Lift Frequency Meter 14/1 14/4 Ing Media and Activated Carbon Filter Initial FillingFilter Support pebbles Filter sand / Activated carbon Backwashing / RegenerationPosition Indication Description ProgrammingIndication Description User Level Technician passwordTechnician Level Menu SelectionSelecting Several Arguments at the Same Adjusting Operating Parameters and Balancing ValuesAcknowledging Data Inputs De-conservingIndication System in disinfection operating mode Untreated Drinking water Concentrade Yield Water Capacity Initial startupKeys to call up menu item 6 LF limits User indication in normal operation Normal OperationOperating Messages for Normal Operation Putting Out of Operation Desinfection Fine Filter Metering Station WTC 600 CDEvery 4 weeks Filter replacement RO Filter ReplacementReverse Osmosis Module RO Module Replacing the membraneAssembly and disassembly of the RO filter Cleaning in Case of MalfunctionDesign of the Flushing and Disinfection Equipment AidsStarting Position Work Steps Disinfection Acidic and Alkaline Cleaning Conserve the RO system Starting Position Drain the pre-filter Flushing the pre-filter Replace the activated carbon or filter sand Spare parts requiredSpare parts possibly required Disposing of the replaced filter material Indication Malfunction Cause Corrective Action Chap Malfunction, Cause and Corrective ActionMalfunction Indication at the Operating Panel Indication of RO Fuse defective Have replaced by Chap./Fig Maintenance Plan Maintenance Plan Service Module Work to be Carried Out Other MaintenanceGWV RO control factory settingsWTC 600 MP, MP-A, MP-AM in voltages 230 V and 400 Operating mode Switched offRO control program structure Appendix RO 1000 Manual ManualContents Technical Data Scope of Application General RemarksInstructions for Use Safety InstructionsTerms and Definitions Declaration of ConformityScript Examples Start-up Code Function Adm. max. load Terminal Function of TerminalsNot switch off Operational Scope Operating settingsLIM Operating parametersAppendix Stop Operating conditions Operating failures/failure messages Pressure Switch activeDenomination Reason Consequence Forced Stop activeOperation User interface Indicator lightsKeyboard Text displayBasic elements Password entrySelection of menu SelectionNumerical editing MultiselectionAlphanumerical editing ConfirmationsTechnicians level Operating levelsUsers Level Menu structure Menu point Function Main menuMax Cy Calibration menuDiagnosis menu Setting menuMin Type Max Unit Technical DataOperating Record for the WTC 600 LP/MP Automatic Operation List of KEY Words Units and Designations

600 CD specifications

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The Karcher 600 CD stands out in the cleaning equipment market for its combination of power, versatility, and efficiency. With its user-centric design and advanced features, it is ideal for homeowners and professionals alike who seek effective and reliable cleaning solutions.
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