Lenox Lennox Merit Series Gas Furnace Upflow/Horizontal air discharge, ML180UHE Gas Piping

Page 23

Gas Piping

 

 

 

 

 

 

 

4 −

The piping should be sloped 1/4 inch (6.4 mm) per 15

 

 

 

 

 

 

 

 

feet (4.57 m) upward toward the meter from the fur-

Gas supply piping should not allow more than 0.5"W.C. drop

 

 

 

 

 

 

 

nace. The piping must be supported at proper intervals

in pressure between gas meter and unit. Supply gas pipe

 

 

 

 

 

 

[every 8 to 10 feet (2.44 to 3.01 m)] with suitable hang-

must not be smaller than unit gas connection.

 

 

 

 

 

 

 

 

 

 

ers or straps. Install a drip leg in vertical pipe runs to the

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

unit.

 

 

 

 

 

 

 

 

CAUTION

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5 −

A 1/8" N.P.T. plugged tap or pressure post

is located

 

 

 

 

 

 

 

 

 

 

 

on the gas valve to facilitate test gauge connection.

If a flexible gas connector is required or allowed by

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

the authority that has jurisdiction, black iron pipe

 

 

 

 

See figure 35.

 

 

 

shall be installed at the gas valve and extend outside

 

 

 

6 − In some localities, codes may require the installation of

the furnace cabinet. The flexible connector can then

 

 

 

 

 

 

 

a manual main shut-off valve and union (furnished by

be added between the black iron pipe and the gas

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

supply line.

 

 

 

 

 

 

 

 

the installer) external to the unit. The union must be of

Gas Supply

 

 

 

 

 

 

 

 

the ground joint type.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1 − This unit is shipped standard for left or right side instal-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

IMPORTANT

 

 

lation of gas piping (or top entry in horizontal applica-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

tions). Connect the gas supply to the piping assembly.

 

 

 

 

 

 

 

 

 

 

 

2 −

When connecting the gas supply piping, consider fac-

 

 

Compounds used on threaded joints of gas piping

 

 

 

tors such as length of run, number of fittings, and fur-

 

 

must be resistant to the actions of liquified petro-

 

 

 

leum gases.

 

 

 

 

 

 

nace rating to avoid excessive pressure drop. Table 9

 

 

 

 

 

 

 

 

lists recommended pipe sizes for typical applications.

 

 

 

 

 

 

 

 

 

 

 

3 −

The gas piping must not run in or through air ducts,

 

NOTE − If emergency shutoff is necessary, shut off the main

 

clothes chutes, gas vents or chimneys, dumb waiters,

 

manual gas valve and disconnect main power to the fur-

 

or elevator shafts.

 

 

 

 

 

 

nace. The installer should properly label these devices.

 

 

 

 

 

 

TABLE 9

 

 

 

 

 

 

 

 

 

 

 

 

 

Gas Pipe Capacity − ft3/hr (m3/hr)

 

 

 

 

 

Nominal

Internal

 

 

 

 

 

Length of Pipe − feet (m)

 

 

 

Iron Pipe

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Diameter

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Size

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

inches

10

20

30

40

 

 

50

 

 

60

 

70

80

90

100

inches

 

 

 

 

 

(mm)

(3.048)

(6.096)

(9.144)

(12.192)

 

(15.240)

 

(18.288)

 

(21.336)

(24.384)

(27.432)

(30.480)

 

(mm)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1/2

.622

172

118

95

81

 

 

72

 

 

65

 

60

56

52

50

 

(12.7)

(17.799)

(4.87)

(3.34)

(2.69)

(2.29)

 

(2.03)

 

(1.84)

 

(1.69)

(1.58)

(1.47)

(1.42)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3/4

.824

360

247

199

170

 

 

151

 

137

 

126

117

110

104

(19.05)

(20.930)

(10.19)

(7.00)

(5.63)

(4.81)

 

(4.28)

 

(3.87)

 

(3.56)

(3.31)

(3.11)

(2.94)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

1.049

678

466

374

320

 

 

284

 

257

 

237

220

207

195

 

(25.4)

(26.645)

(19.19)

(13.19)

(10.59)

(9.06)

 

(8.04)

 

(7.27)

 

(6.71)

(6.23)

(5.86)

(5.52)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1−1/4

1.380

1350

957

768

657

 

 

583

 

528

 

486

452

424

400

(31.75)

(35.052)

(38.22)

(27.09)

(22.25)

(18.60)

 

(16.50)

 

(14.95)

 

(13.76)

(12.79)

(12.00)

(11.33)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1−1/2

1.610

2090

1430

1150

985

 

 

873

 

791

 

728

677

635

600

 

(38.1)

(40.894)

(59.18)

(40.49)

(32.56)

(27.89)

 

(24.72)

 

(22.39)

 

(20.61)

(19.17)

(17.98)

(17.00)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

2.067

4020

2760

2220

1900

 

1680

 

1520

 

1400

1300

1220

1160

 

(50.8)

(52.502)

(113.83)

(78.15)

(62.86)

(53.80)

 

(47.57)

 

(43.04)

 

(39.64)

(36.81)

(34.55)

(32.844)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2−1/2

2.469

6400

4400

3530

3020

 

2680

 

2480

 

2230

2080

1950

1840

 

(63.5)

(67.713)

(181.22)

(124.59)

(99.95)

(85.51)

 

(75.88)

 

(70.22)

 

(63.14)

(58.89)

(55.22)

(52.10)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3

3.068

11300

7780

6250

5350

 

4740

 

4290

 

3950

3670

3450

3260

 

(76.2)

(77.927)

(319.98)

(220.30)

(176.98)

(151.49)

 

(134.22)

 

(121.47)

 

(111.85)

(103.92)

(97.69)

(92.31)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NOTE − Capacity given in cubic feet (m3 ) of gas per hour and based on 0.60 specific gravity gas.

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Contents Table of Contents Installation Instructions ML180UHETOP View Unit Dimensions − inches mmGas Valve Parts ArrangementMake−Up Box Heat Exchanger Combustion Air Inducer Burner BoxShipping and Packing List Safety InformationML180UHE Gas Furnace General Use of Furnace as Construction HeaterCombustion, Dilution & Ventilation Air Equipment in Confined Space ALL AIR from Inside Equipment in Confined Space Setting Equipment Return Air Typical Horizontal Application Horizontal Application Installation Clearances Top LeftRight End BottomDuct System FiltersLeft Side Vent Discharge VentingUpflow Position Top Vent DischargeSide Vent Discharge − no modifications necessary Horizontal Left Position Horizontal Right PositionHorizontal Left Position Side Vent DischargeVent Connection Upflow and Horizontal Position Common Venting Using Metal−Lined Masonry Chimney −1/2 18 − The common vent diameter must always be at least as Cated or common venting system, you must inspectFeet FAN + FAN FAN + NAT 130 Carbon Monoxide Poisoning Hazard Gas supply piping should not allow more than 0.5W.C. drop Ers or straps. Install a drip leg in vertical pipe runs to− In some localities, codes may require the installation Gas PipingRight−Side Air Discharge Horizontal ApplicationLeft−Side Air Discharge Electrostatic Discharge ESD Interior MAKE−UP BOX InstallationElectrical Thermostat Designations ML180UHE Schematic Wiring Diagram and Sequence of Operation Integrated Control Typical ML180UHE Field Wiring DiagramUnit Start−Up For Your Safety Read Before LightingHigh Altitude Gas Pressure AdjustmentGAS Meter Clocking Chart Proper CombustionManifold Pressure Settings at all Altitudes Other Unit AdjustmentsNo Jumper Heat FAN-OFF Time in Seconds1345 1380995 975 115 945230 Single Side Return Air − Air volumes in bold require fieldOrder to maintain proper air velocity 640 1940 420 1750 310Electrical SHOCK, Fire Or Explosion Hazard Service−045 and −070 units ML180UHE BURNER, Combustion AIR Inducer AssemblyHeat Exchanger Removal −090, −110 −135 unitsRepair Parts List Planned ServiceRED LED Integrated Control Diagnostic CodesHeating Sequence of Operation Normal Heating Mode Abnormal Heating ModeHeating Sequence Cooling Sequence of Operation Normal Cooling Mode Abnormal Cooling ModeContinuous FAN Sequence of Operation Start−Up & Performance Check List Drain Line Cooling ModeTemperature Rise Unit Operation

Lennox Merit Series Gas Furnace Upflow/Horizontal air discharge, ML180UHE specifications

The Lenox ML180UHE is a reliable and efficient gas furnace that falls within the Lennox Merit Series. This model is designed for upflow or horizontal air discharge, making it versatile for various installation requirements. With its robust construction and advanced technology, the ML180UHE is ideal for homeowners seeking a dependable heating solution that combines comfort and efficiency.

One of the main features of the ML180UHE is its impressive 80% Annual Fuel Utilization Efficiency (AFUE) rating. This efficiency means that 80 cents of every dollar spent on fuel is used to heat your home while minimizing waste. This furnace is equipped with a multi-speed blower motor that enhances the overall air circulation in your home, providing consistent temperatures and improved comfort.

The ML180UHE features a durable heat exchanger made of high-quality materials, which ensures longevity and reliable performance. The design of the heat exchanger maximizes heat transfer efficiency, allowing the furnace to quickly warm your home while also maintaining optimal efficiency levels throughout its lifespan.

Lennox has integrated advanced technologies into the ML180UHE to enhance its operation and user experience. The unit is compatible with a variety of thermostats, including Lennox's innovative iComfort S30 Smart Thermostat, allowing for easy temperature control and programming capabilities. This smart technology can learn your preferences, optimize energy usage, and enable remote access through a smartphone app.

In addition to its energy efficiency, the ML180UHE offers quiet operation, making it an excellent choice for residential environments. The well-insulated cabinet helps to reduce noise levels, providing a peaceful indoor atmosphere.

Installation and maintenance are simplified with the ML180UHE due to its compact design and accessible components. The furnace is designed to fit into tight spaces, allowing for flexible installation options. Regular maintenance is uncomplicated, ensuring that homeowners can keep the unit running at peak performance with minimal effort.

Overall, the Lennox ML180UHE gas furnace provides users with a reliable, efficient, and quiet heating solution. With its combination of advanced technology, durable design, and ease of use, it is an excellent choice for anyone looking to enhance the comfort of their home while optimizing energy consumption.