Lenox Lennox Merit Series Gas Furnace Upflow/Horizontal air discharge Other Unit Adjustments

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TABLE 13

Manifold Pressure Settings at all Altitudes

Model

Gas

0−2000 ft

2001−4500 ft.

4501−7500 ft

7501 − 10,000 ft

Line Pressure in.wg.

 

 

Input Size

 

 

 

 

 

Min

Max

 

 

 

 

 

 

 

 

 

 

 

 

 

 

045

Nat

3.5

3.2

3.0

3.5

4.5

13.0

 

 

 

 

 

 

 

LP/propane

10.0

10.0

10.0

10.0

11.0

13.0

 

 

 

 

 

 

 

 

 

070

Nat

3.5

3.2

2.8

3.5

4.5

13.0

 

 

 

 

 

 

 

LP/propane

10.0

10.0

10.0

10.0

11.0

13.0

 

 

 

 

 

 

 

 

 

090

Nat

3.5

3.2

2.7

3.5

4.5

13.0

 

 

 

 

 

 

 

LP/propane

10.0

10

9.6

10.0

11.0

13.0

 

 

 

 

 

 

 

 

 

110

Nat

3.5

3.5

3.0

3.5

4.5

13.0

 

 

 

 

 

 

 

LP/propane

10.0

10.0

9.6

10.0

11.0

13.0

 

 

 

 

 

 

 

 

 

135

Nat

3.5

3.5

2.9

3.5

4.5

13.0

 

 

 

 

 

 

 

LP/propane

10.0

10.0

9.6

10.0

11.0

13.0

 

 

 

 

 

 

 

 

 

TABLE 14

Pressure Switch and Gas Conversion Kits at all Altitudes

 

 

 

 

High Altitude

Natural Gas to LP/Propane

LP/Propane to

Model

High Altitude Pressure Switch Kit

Natural Gas Burner

Natural Gas Burner

Burner Orifice Kit

 

 

 

Orifice Kit

Orifice Kit

Input Size

 

 

 

 

 

 

 

 

 

 

 

 

 

0−4500 ft

4501−7500 ft

7501 − 10,000 ft

7501 − 10,000 ft

0 − 7500 ft

7501 − 10,000 ft

0 − 7500 ft

 

 

 

 

 

 

 

 

045

 

80W52

80W51

 

 

 

 

 

 

 

 

 

 

 

 

070

 

80W52

80W51

 

 

 

 

 

 

 

 

 

 

 

 

090

No Change

80W52

80W51

73W37

70W89

76W15

73W81

 

 

 

 

 

 

 

 

110

 

80W57

80W52

 

 

 

 

 

 

 

 

 

 

 

 

135

 

80W52

80W51

 

 

 

 

 

 

 

 

 

 

 

 

NOTE − A natural to L.P. propane gas changeover kit is necessary to convert this unit. Refer to the changeover kit installation instruction for the conversion procedure.

Other Unit Adjustments

Primary and Secondary Limits

The primary limit is located on the heating compartment vestibule panel. The secondary limits (if equipped) are lo- cated in the blower compartment, attached to the back side of the blower. These auto reset limits are factory−set and re- quire no adjustment.

Flame Rollout Switches

These manually reset switches are located on the burner box.

Pressure Switch

The pressure switch is located in the heating compartment adjacent to the combustion air inducer. The switch checks for proper combustion air inducer operation before allow- ing ignition trial. The switch is factory−set and requires no adjustment.

Temperature Rise

After the furnace has been started, and supply and return

air temperatures have been allowed to stabilize, check the temperature rise. If necessary, adjust the blower speed to maintain the temperature rise within the range shown on the unit nameplate. Increase the blower speed to decrease the temperature. Decrease the blower speed to increase the temperature rise. Failure to adjust the temperature rise may cause erratic limit operation.

Fan Control

The heat fan−on time of 30 seconds is not adjustable. The heat fan−off delay (amount of time that the blower operates after the heat demand has been satisfied) may be adjusted by changing the jumper position across the five pins on the integrated control. The unit is shipped with a factory fan−off delay setting of 90 seconds. The fan−off delay affects com- fort and is adjustable to satisfy individual applications. Ad- just the fan−off delay to achieve a supply air temperature between 90° and 110°F at the moment that the blower is de−energized. Longer off delay settings provide lower re- turn air temperatures; shorter settings provide higher re- turn air temperatures. See figure 36.

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Contents Table of Contents Installation Instructions ML180UHETOP View Unit Dimensions − inches mmGas Valve Parts ArrangementMake−Up Box Heat Exchanger Combustion Air Inducer Burner BoxML180UHE Gas Furnace Safety InformationShipping and Packing List General Use of Furnace as Construction HeaterCombustion, Dilution & Ventilation Air Equipment in Confined Space ALL AIR from Inside Equipment in Confined Space Setting Equipment Return Air Typical Horizontal Application Horizontal Application Installation Clearances Top LeftRight End BottomDuct System FiltersLeft Side Vent Discharge VentingUpflow Position Top Vent DischargeSide Vent Discharge − no modifications necessary Horizontal Left Position Horizontal Right PositionHorizontal Left Position Side Vent DischargeVent Connection Upflow and Horizontal Position Common Venting Using Metal−Lined Masonry Chimney −1/2 18 − The common vent diameter must always be at least as Cated or common venting system, you must inspectFeet FAN + FAN FAN + NAT 130 Carbon Monoxide Poisoning Hazard Gas supply piping should not allow more than 0.5W.C. drop Ers or straps. Install a drip leg in vertical pipe runs to− In some localities, codes may require the installation Gas PipingLeft−Side Air Discharge Horizontal ApplicationRight−Side Air Discharge Electrical Interior MAKE−UP BOX InstallationElectrostatic Discharge ESD Thermostat Designations ML180UHE Schematic Wiring Diagram and Sequence of Operation Integrated Control Typical ML180UHE Field Wiring DiagramUnit Start−Up For Your Safety Read Before LightingHigh Altitude Gas Pressure AdjustmentGAS Meter Clocking Chart Proper CombustionManifold Pressure Settings at all Altitudes Other Unit AdjustmentsNo Jumper Heat FAN-OFF Time in Seconds1345 1380995 975 115 945230 Single Side Return Air − Air volumes in bold require fieldOrder to maintain proper air velocity 640 1940 420 1750 310Electrical SHOCK, Fire Or Explosion Hazard Service−045 and −070 units ML180UHE BURNER, Combustion AIR Inducer AssemblyHeat Exchanger Removal −090, −110 −135 unitsRepair Parts List Planned ServiceRED LED Integrated Control Diagnostic CodesHeating Sequence of Operation Normal Heating Mode Abnormal Heating ModeHeating Sequence Cooling Sequence of Operation Normal Cooling Mode Abnormal Cooling ModeContinuous FAN Sequence of Operation Start−Up & Performance Check List Drain Line Cooling ModeTemperature Rise Unit Operation