Lenox ML180UHE installation instructions Filters, Duct System

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Horizontal Application

Unit Installed on Platform

Line contact is permissible but not preferred

See the unit nameplate for clearances.

GAS

VENT

ENTRY

 

PIPE

SERVICE PLATFORM

FIGURE 14

WARNING

Improper installation of the furnace can result in per- sonal injury or death. Combustion and flue products must never be allowed to enter the return air system or the living space. Use screws and joint tape to seal the return air system to the furnace.

In platform installations with bottom return air, the furnace should be sealed airtight to the return air ple- num. A door must never be used as a portion of the return air duct system. The base must provide a stable support and an airtight seal to the furnace. Al- low absolutely no sagging, cracks, gaps, etc.

The return and supply air duct systems must never be connected to or from other heating devices such as a fireplace or stove, etc. Fire, explosion, carbon monoxide poisoning, personal injury and/or proper- ty damage could result.

WARNING

The blower access panel must be securely in place when the blower and burners are operating. Gas fumes, which could contain carbon monoxide, can be drawn into living space resulting in personal inju- ry or death.

Filters

This unit is not equipped with a filter or rack. A field−pro- vided high−velocity filter is required for the unit to operate properly. Table 1 lists recommended filter sizes.

A filter must be in place any time the unit is operating.

TABLE 1

Furnace

Filter Size

Cabinet Width

Side Return

Bottom Return

 

 

 

 

 

 

 

A − 14−1/2"

16 X 25 X 1 (1)

14 X 25 X 1 (1)

B − 17−1/2"

16 X 25 X 1 (1)

16 X 25 X 1 (1)

C − 21"

16 X 25 X 1 (1)

20 X 25 X 1 (1)

D − 24−1/2"

16 X 25 X 1 (2)

24 X 25 X 1 (1)

Duct System

Use industry-approved standards (such as those pub- lished by Air Conditioning Contractors of America or Ameri- can Society of Heating, Refrigerating and Air Conditioning Engineers) to size and install the supply and return air duct system. This will result in a quiet and low-static system that has uniform air distribution.

NOTE − Do not operate the furnace in the heating mode with an external static pressure that exceeds 0.5 inches w.c. Higher external static pressures may cause erratic lim- it operation.

Supply Air Plenum

If the furnace is installed without a cooling coil, a removable access panel must be installed in the supply air duct. The access panel should be large enough to permit inspection (either by smoke or reflected light) of the heat exchanger for leaks after the furnace is installed. The furnace access panel must always be in place when the furnace is operat- ing and it must not allow leaks into the supply air duct sys- tem.

Return Air Plenum

NOTE − Return air must not be drawn from a room- where this furnace, or any other gas−fueled appliance (i.e., water heater), or carbon monoxide producing de- vice (i.e., wood fireplace) is installed.

When return air is drawn from a room, a negative pres- sure is created in the room. If a gas appliance is operating in a room with negative pressure, the flue products can be pulled back down the vent pipe and into the room. This reverse flow of the flue gas may result in incomplete com- bustion and the formation of carbon monoxide gas. This toxic gas might then be distributed throughout the house by the furnace duct system.

In upflow applications, the return air can be brought in through the bottom or either side of the furnace. If a fur- nace with bottom return air is installed on a platform, make an airtight seal between the bottom of the furnace and the platform to ensure that the unit operates properly and safely. Use fiberglass sealing strips, caulking, or equiva- lent sealing method between the plenum and the furnace cabinet to ensure a tight seal. If a filter is installed, size the return air duct to fit the filter frame.

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Contents Installation Instructions ML180UHE Table of ContentsUnit Dimensions − inches mm TOP ViewParts Arrangement Make−Up Box Heat Exchanger Combustion Air InducerBurner Box Gas ValveSafety Information ML180UHE Gas FurnaceShipping and Packing List Use of Furnace as Construction Heater GeneralCombustion, Dilution & Ventilation Air Equipment in Confined Space ALL AIR from Inside Equipment in Confined Space Setting Equipment Return Air Horizontal Application Installation Clearances Top Left RightEnd Bottom Typical Horizontal ApplicationFilters Duct SystemVenting Upflow PositionTop Vent Discharge Left Side Vent DischargeHorizontal Left Position Horizontal Right Position Horizontal Left PositionSide Vent Discharge Side Vent Discharge − no modifications necessaryVent Connection Upflow and Horizontal Position Common Venting Using Metal−Lined Masonry Chimney −1/2 Cated or common venting system, you must inspect 18 − The common vent diameter must always be at least asFeet FAN + FAN FAN + NAT 130 Carbon Monoxide Poisoning Hazard Ers or straps. Install a drip leg in vertical pipe runs to − In some localities, codes may require the installationGas Piping Gas supply piping should not allow more than 0.5W.C. dropHorizontal Application Left−Side Air DischargeRight−Side Air Discharge Interior MAKE−UP BOX Installation ElectricalElectrostatic Discharge ESD Thermostat Designations ML180UHE Schematic Wiring Diagram and Sequence of Operation Typical ML180UHE Field Wiring Diagram Integrated ControlFor Your Safety Read Before Lighting Unit Start−UpGas Pressure Adjustment GAS Meter Clocking ChartProper Combustion High AltitudeOther Unit Adjustments Manifold Pressure Settings at all AltitudesHeat FAN-OFF Time in Seconds No Jumper1380 995975 115 945 1345Single Side Return Air − Air volumes in bold require field Order to maintain proper air velocity640 1940 420 1750 310 230Service Electrical SHOCK, Fire Or Explosion HazardML180UHE BURNER, Combustion AIR Inducer Assembly Heat Exchanger Removal−090, −110 −135 units −045 and −070 unitsPlanned Service Repair Parts ListIntegrated Control Diagnostic Codes RED LEDNormal Heating Mode Abnormal Heating Mode Heating Sequence of OperationHeating Sequence Normal Cooling Mode Abnormal Cooling Mode Cooling Sequence of OperationContinuous FAN Sequence of Operation Start−Up & Performance Check List Cooling Mode Temperature RiseUnit Operation Drain Line