Lenox ML180UHE installation instructions Combustion, Dilution & Ventilation Air

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DDo not install the furnace where drafts might blow direct- ly into it. This could cause improper combustion and un- safe operation.

DDo not block the furnace combustion air openings with clothing, boxes, doors, etc. Air is needed for proper combustion and safe unit operation.

DWhen the furnace is installed in an attic or other insu- lated space, keep insulation away from the furnace.

NOTE − The Commonwealth of Massachusetts stipu- lates these additional requirements:

DGas furnaces shall be installed by a licensed plumb- er or fitter only.

DThe gas cock must be

DWhen a furnace is installed in an attic, the passage- way to and service area surrounding the equipment shall be floored.

WARNING

Product contains fiberglass wool.

Disturbing the insulation in this product during installation, maintenance, or repair will expose you to fiberglass wool. Breathing this may cause lung cancer. (Fiberglass wool is known to the State of Cal- ifornia to cause cancer.)

Fiberglass wool may also cause respiratory, skin, and eye irritation.

To reduce exposure to this substance or for further information, consult material safety data sheets available from address shown below, or contact your supervisor.

Lennox Industries Inc.

P.O. Box 799900

Dallas, TX 75379−9900

Combustion, Dilution & Ventilation Air

In the past, there was no problem in bringing in sufficient out- door air for combustion. Infiltration provided all the air that was needed. In today’s homes, tight construction practices make it necessary to bring in air from outside for combus- tion. Take into account that exhaust fans, appliance vents, chimneys, and fireplaces force additional air that could be used for combustion out of the house. Unless outside air is brought into the house for combustion, negative pressure (outside pressure is greater than inside pressure) will build to the point that a downdraft can occur in the furnace vent pipe or chimney. As a result, combustion gases enter the liv- ing space creating a potentially dangerous situation.

In the absence of local codes concerning air for combus- tion and ventilation, use the guidelines and procedures in this section to install ML180UHE furnaces to ensure effi- cient and safe operation. You must consider combustion air needs and requirements for exhaust vents. A portion of this

information has been reprinted with permission from the National Fuel Gas Code (ANSI-Z223.1). This reprinted ma- terial is not the complete and official position of the ANSI on the referenced subject, which is represented only by the standard in its entirety.

CAUTION

Do not install the furnace in a corrosive or contami- nated atmosphere. Meet all combustion and ventila- tion air requirements, as well as all local codes.

CAUTION

Insufficient combustion air can cause headaches, nausea, dizziness or asphyxiation. It will also cause excess water in the heat exchanger resulting in rust- ing and premature heat exchanger failure. Excessive exposure to contaminated combustion air will result in safety and performance related problems. Avoid exposure to the following substances in the combus- tion air supply:

Permanent wave solutions Chlorinated waxes and cleaners Chlorine base swimming pool chemicals Water softening chemicals

De-icing salts or chemicals Carbon tetrachloride Halogen type refrigerants

Cleaning solvents (such as perchloroethylene) Printing inks, paint removers, varnishes, etc. Hydrochloric acid

Cements and glues

Antistatic fabric softeners for clothes dryers Masonry acid washing materials

All gas-fired appliances require air for the combustion pro- cess. If sufficient combustion air is not available, the fur- nace or other appliances will operate inefficiently and un- safely. Enough air must be provided to meet the needs of all fuel-burning appliances and appliances such as exhaust fans which force air out of the house. When fireplaces, ex- haust fans, or clothes dryers are used at the same time as the furnace, much more air is necessary to ensure proper combustion and to prevent a downdraft. Insufficient air causes incomplete combustion which can result in carbon monoxide.

In addition to providing combustion air, fresh outdoor air dilutes contaminants in the indoor air. These contami- nants may include bleaches, adhesives, detergents, sol- vents and other contaminants which can corrode furnace components.

The requirements for providing air for combustion and ven- tilation depend largely on whether the furnace is installed in an unconfined or a confined space.

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Contents Installation Instructions ML180UHE Table of ContentsUnit Dimensions − inches mm TOP ViewBurner Box Parts ArrangementMake−Up Box Heat Exchanger Combustion Air Inducer Gas ValveSafety Information ML180UHE Gas FurnaceShipping and Packing List Use of Furnace as Construction Heater GeneralCombustion, Dilution & Ventilation Air Equipment in Confined Space ALL AIR from Inside Equipment in Confined Space Setting Equipment Return Air End Bottom Horizontal Application Installation Clearances Top LeftRight Typical Horizontal ApplicationFilters Duct SystemTop Vent Discharge VentingUpflow Position Left Side Vent DischargeSide Vent Discharge Horizontal Left Position Horizontal Right PositionHorizontal Left Position Side Vent Discharge − no modifications necessaryVent Connection Upflow and Horizontal Position Common Venting Using Metal−Lined Masonry Chimney −1/2 Cated or common venting system, you must inspect 18 − The common vent diameter must always be at least asFeet FAN + FAN FAN + NAT 130 Carbon Monoxide Poisoning Hazard Gas Piping Ers or straps. Install a drip leg in vertical pipe runs to− In some localities, codes may require the installation Gas supply piping should not allow more than 0.5W.C. dropHorizontal Application Left−Side Air DischargeRight−Side Air Discharge Interior MAKE−UP BOX Installation ElectricalElectrostatic Discharge ESD Thermostat Designations ML180UHE Schematic Wiring Diagram and Sequence of Operation Typical ML180UHE Field Wiring Diagram Integrated ControlFor Your Safety Read Before Lighting Unit Start−UpProper Combustion Gas Pressure AdjustmentGAS Meter Clocking Chart High AltitudeOther Unit Adjustments Manifold Pressure Settings at all AltitudesHeat FAN-OFF Time in Seconds No Jumper975 115 945 1380995 1345640 1940 420 1750 310 Single Side Return Air − Air volumes in bold require fieldOrder to maintain proper air velocity 230Service Electrical SHOCK, Fire Or Explosion Hazard−090, −110 −135 units ML180UHE BURNER, Combustion AIR Inducer AssemblyHeat Exchanger Removal −045 and −070 unitsPlanned Service Repair Parts ListIntegrated Control Diagnostic Codes RED LEDNormal Heating Mode Abnormal Heating Mode Heating Sequence of OperationHeating Sequence Normal Cooling Mode Abnormal Cooling Mode Cooling Sequence of OperationContinuous FAN Sequence of Operation Start−Up & Performance Check List Unit Operation Cooling ModeTemperature Rise Drain Line

Lennox Merit Series Gas Furnace Upflow/Horizontal air discharge, ML180UHE specifications

The Lenox ML180UHE is a reliable and efficient gas furnace that falls within the Lennox Merit Series. This model is designed for upflow or horizontal air discharge, making it versatile for various installation requirements. With its robust construction and advanced technology, the ML180UHE is ideal for homeowners seeking a dependable heating solution that combines comfort and efficiency.

One of the main features of the ML180UHE is its impressive 80% Annual Fuel Utilization Efficiency (AFUE) rating. This efficiency means that 80 cents of every dollar spent on fuel is used to heat your home while minimizing waste. This furnace is equipped with a multi-speed blower motor that enhances the overall air circulation in your home, providing consistent temperatures and improved comfort.

The ML180UHE features a durable heat exchanger made of high-quality materials, which ensures longevity and reliable performance. The design of the heat exchanger maximizes heat transfer efficiency, allowing the furnace to quickly warm your home while also maintaining optimal efficiency levels throughout its lifespan.

Lennox has integrated advanced technologies into the ML180UHE to enhance its operation and user experience. The unit is compatible with a variety of thermostats, including Lennox's innovative iComfort S30 Smart Thermostat, allowing for easy temperature control and programming capabilities. This smart technology can learn your preferences, optimize energy usage, and enable remote access through a smartphone app.

In addition to its energy efficiency, the ML180UHE offers quiet operation, making it an excellent choice for residential environments. The well-insulated cabinet helps to reduce noise levels, providing a peaceful indoor atmosphere.

Installation and maintenance are simplified with the ML180UHE due to its compact design and accessible components. The furnace is designed to fit into tight spaces, allowing for flexible installation options. Regular maintenance is uncomplicated, ensuring that homeowners can keep the unit running at peak performance with minimal effort.

Overall, the Lennox ML180UHE gas furnace provides users with a reliable, efficient, and quiet heating solution. With its combination of advanced technology, durable design, and ease of use, it is an excellent choice for anyone looking to enhance the comfort of their home while optimizing energy consumption.