Lenox ML180UHE Gas Furnace, Shipping and Packing List, Safety Information

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ML180UHE Gas Furnace

The ML180UHE unit is shipped ready for installation in the

upflow or horizontal right position (for horizontal left posi- tion the combustion air pressure switch must be moved) fueled by natural gas. A conversion kit (ordered separate-

ly) is required for use in LP/Propane gas applications. The furnace is shipped with the bottom panel in place. The bot- tom panel must be removed if the unit is to be installed in a horizontal application. The panel may also be removed in upflow applications.

Shipping and Packing List

Package 1 of 1 contains

1 − Assembled ML180UHE unit

1 − Bag assembly containing the following:

2 − Screws

1− Snap bushing

1− Snap plug

1− Wire tie

1− Vent warning label

1− Owner’s manual and warranty card

The following items may be ordered separately: 1 − Thermostat

1 − Suspension kit (for horizontal installations)

1 − LP/Propane changeover kit

1 − Return air base

1 − High altitude kit

1 − Side filter kit

Check equipment for shipping damage. If you find any damage, immediately contact the last carrier.

Safety Information

DANGER

Danger of explosion.

There are circumstances in which odorant used with LP/propane gas can lose its scent. In case of a leak, LP/propane gas will settle close to the floor and may be difficult to smell. An LP/propane leak detector should be installed in all LP applications.

WARNING

Improper installation, adjustment, alteration, service or maintenance can cause property damage, person- al injury or loss of life. Installation and service must be performed by a licensed professional installer (or equivalent), service agency or the gas supplier.

CAUTION

As with any mechanical equipment, personal injury can result from contact with sharp sheet metal edges. Be careful when you handle this equipment.

Certifications

ML180UHE units are CSA International certified to ANSI Z21.47.

In the USA, installation of gas furnaces must conform with local building codes. In the absence of local codes, units

must be installed according to the current National Fuel Gas Code (ANSI-Z223.1). The National Fuel Gas Code is available from the following address:

American National Standards Institute, Inc.

11 West 42nd Street

New York, NY 10036

Clearances

Adequate clearance must be made around the air open- ings into the vestibule area. In order to ensure proper unit operation, combustion and ventilation air supply must be provided according to the current National Fuel Gas Code.

Vent installations must be consistent with the National Fuel

Gas Code venting tables (in this instruction) and applicable provisions of local building codes.

This furnace is CSA International certified for installation clearances to combustible material as listed on the unit

nameplate and in the tables in figures 8 and 12. Accessibility

and service clearances must take precedence over fire protection clearances.

NOTE − For installation on combustible floors, the furnace shall not be installed directly on carpeting, tile, or other combustible material other than wood flooring.

Installed Locations

For installation in a residential garage, the furnace must be installed so that the burner(s) and the ignition source are located no less than 18 inches (457 mm) above the

floor. The furnace must be located or protected to avoid

physical damage by vehicles. When a furnace is installed

in a public garage, hangar, or other building that has a haz- ardous atmosphere, the furnace must be installed accord-

ing to recommended good practice requirements and cur- rent National Fuel Gas Code.

Temperature Rise

NOTE − Furnace must be adjusted to obtain a temperature rise within the range specified on the unit nameplate. Failure to do so may cause erratic limit operation and may result in premature heat exchanger failure.

This ML180UHE furnace must be installed so that its elec-

trical components are protected from water.

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Contents Installation Instructions ML180UHE Table of ContentsUnit Dimensions − inches mm TOP ViewParts Arrangement Make−Up Box Heat Exchanger Combustion Air InducerBurner Box Gas ValveML180UHE Gas Furnace Safety InformationShipping and Packing List Use of Furnace as Construction Heater GeneralCombustion, Dilution & Ventilation Air Equipment in Confined Space ALL AIR from Inside Equipment in Confined Space Setting Equipment Return Air Horizontal Application Installation Clearances Top Left RightEnd Bottom Typical Horizontal ApplicationFilters Duct SystemVenting Upflow PositionTop Vent Discharge Left Side Vent DischargeHorizontal Left Position Horizontal Right Position Horizontal Left PositionSide Vent Discharge Side Vent Discharge − no modifications necessaryVent Connection Upflow and Horizontal Position Common Venting Using Metal−Lined Masonry Chimney −1/2 Cated or common venting system, you must inspect 18 − The common vent diameter must always be at least asFeet FAN + FAN FAN + NAT 130 Carbon Monoxide Poisoning Hazard Ers or straps. Install a drip leg in vertical pipe runs to − In some localities, codes may require the installationGas Piping Gas supply piping should not allow more than 0.5W.C. dropLeft−Side Air Discharge Horizontal ApplicationRight−Side Air Discharge Electrical Interior MAKE−UP BOX InstallationElectrostatic Discharge ESD Thermostat Designations ML180UHE Schematic Wiring Diagram and Sequence of Operation Typical ML180UHE Field Wiring Diagram Integrated ControlFor Your Safety Read Before Lighting Unit Start−UpGas Pressure Adjustment GAS Meter Clocking ChartProper Combustion High AltitudeOther Unit Adjustments Manifold Pressure Settings at all AltitudesHeat FAN-OFF Time in Seconds No Jumper1380 995975 115 945 1345Single Side Return Air − Air volumes in bold require field Order to maintain proper air velocity640 1940 420 1750 310 230Service Electrical SHOCK, Fire Or Explosion HazardML180UHE BURNER, Combustion AIR Inducer Assembly Heat Exchanger Removal−090, −110 −135 units −045 and −070 unitsPlanned Service Repair Parts ListIntegrated Control Diagnostic Codes RED LEDNormal Heating Mode Abnormal Heating Mode Heating Sequence of OperationHeating Sequence Normal Cooling Mode Abnormal Cooling Mode Cooling Sequence of OperationContinuous FAN Sequence of Operation Start−Up & Performance Check List Cooling Mode Temperature RiseUnit Operation Drain Line