Emerson 3000 installation manual Handling With Skid, Removal of Skid, Unit net weight, Model Lb kg

Page 12

Installation (Applicable to all Models)

2.4.1Handling With Skid

•Always keep the unit upright, indoors and protected from damage.

•If possible, transport the unit using a fork lift; otherwise, use a crane with belts or cables, avoid- ing pressing on the top edges of the packaging.

•If using a fork lift, make sure the forks, if adjustable, are spread to the widest allowable distance to still fit under the skid.

NOTICE

Risk of overhead interference. Can cause unit and/or structure damage. Refer to the installation plans prior to moving the unit to verify clearances.

While on the skid, the unit is too tall to fit through a standard height doorway (83 inches or 2108 mm tall). Any attempt to move the unit, while on the skid, through a standard doorway will cause damage to the unit.

2.4.2Removal of Skid

•Remove the plywood skirting that keeps the skid and unit in place.

•Raise the Challenger 3000 off the skid. Liebert recommends using a fork lift (see Figure 1) or similar machine to ensure that the unit is lifted properly.

•Once the unit is raised, the skid can be removed.

Figure 1 Removing Challenger from skid

Raise unit with fork lift

Remove plywood skirting holdingor similar machine. unit and skid in place.

Table 1

Unit net weight

 

 

Model

Lb (kg)

 

 

 

036E/035E

 

535 (243)

 

 

 

060E/059E

 

545 (247)

042A/040A

 

615 (279)

 

 

 

067A/065A

 

670 (304)

 

 

046WG/045WG

700 (318)

071WG/070WG

750 (340)

 

 

 

061G/058G

 

785 (356)

 

 

 

068C/072C

 

545 (247)

102C/101C

 

555 (252)

 

 

 

6

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Contents Liebert Challenger 3000 with iCOM Page Table of Contents Chilled Water Models Split System ModelsR407C Refrigerant Figures Tables Important Safety Instructions Page System Descriptions Split Systems Prop Fan Air-CooledCentrifugal Fan Air-Cooled Water-CooledRoom Preparation Equipment InspectionLocation Considerations Equipment HandlingUnit net weight Handling With SkidRemoval of Skid Model Lb kgUpflow BU cabinet dimensions Floor Cutout Dimensions Piping Considerations Drain LinePiping connection size Piping Outlet Locations Piping connections for air-cooled units Upflow models Installation Applicable to all Models Installation Applicable to all Models Installation Applicable to all Models Installation Applicable to all Models Installation Applicable to all Models Installation Applicable to all Models Facility Fluid and Piping Maintenance Electrical ConnectionsHumidifier Supply Water-Optional Infrared Terminal Block for customer connections Upflow Models with Liebert iCOM Downflow Models with Liebert iCOMPlenum Installation Balancing the Air DistributionUnder-Floor Discharge Systems Ducted ApplicationsChecklist for Completed Installation Condenser Location Line VoltageLow Voltage Air-cooled condenser statistics Refrigerant Piping Recommended line sizes OD copper inchesFan Speed Control Systems Variable Fan Speed Control PipingEquivalent lengths feet for various pipe fittings Indoor unit refrigerant charge lb kgVariable Fan Speed Control Materials Supplied Fan speed suction pressure transducer settings Variable Fan Speed ChargingFactory Piping Field Piping Factory Piping Lee-Temp Leak Check and Evacuation Procedure Liebert Lee-Temp PipingLiebert Lee-Temp Controlled Materials Supplied Lee-Temp suction pressure transducer settings Lee-Temp ChargingLee-Temp Receiver Refrigerant Level 407CFactory Piping Optional Piping Pressure Relief Condenser Factory Piping Field Piping Factory Piping Field Piping Adjustment Water Regulating ValveRefrigerant control settings psi kPa Motorized Ball Valve-Digital Scroll CompressorsManual Flushing ControlStartup LocationManual Control Drycooler Installation Drycooler LocationPump and Drycooler Glycol Piping General GuidelinesRoom dew point temperatures Dry Bulb Wet Bulb Relative Dew Point HumidityVolume in standard Type L copper piping Filling InstructionsExpansion Tanks, Fluid Relief Valves and Other Devices Preparing the System for FillingGlycol Solutions Filling the System Ethylene glycol concentrations@ 50F 10C For expansion tank dimensions, see on 43-3/16 43-9/16 110 5mmSee Note 30-1/4 483mm 1097mmMounting hole dimensional data Drycooler dataGlycol pump data Pump Pump Suction Pump Discharge ConnectionField Piping General arrangement-Glycol-cooled models with digital scroll Field Piping Factorypiping Field Piping Testing Valve Function Glycol Regulating ValveMotor Ball Valve-Digital Scroll Compressors Chilled Water Models WAY Valve Air-Cooled Condensing Units Water/Glycol-Cooled Condensing UnitsRefrigerant Loop Unit refrigerant charge Line charges refrigerant per 100 ft m of Type L copper tubeRecommended refrigerant lines R407C sizes OD copper Quick Connect Fittings Line coupling sizesModel Line Size Coupling Torque Tons OD Cu, Lb-ft Unit Dimensions See Table Outdoor Air-Cooled Condensing UnitsPFCZ42A-L PFCZ41A-L Outdoor air-cooled condensing unit-top air discharge models See TablePiping and electrical connections top air discharge 36-1/4 38-1/2152 Field-supplied unit disconnect switch Ton High Ambient Ton Quiet-LineInstalling the Indoor Condensing Unit Model Net Weight 60 Hz 50 Hz Lb kg MC40A MC39ACentrifugal Air-Cooled Condensing Units Indoor centrifugal condensing unitDucting Airflow CFM CMHPiping Connections Wire connections from evaporator DPN000207Rev0 ModTon centrifugal air-cooled condensing unit dimensional data AIR Cooled Water Cooled Water and Glycol-Cooled Condensing Units Piping ConsiderationsCondenser Water Requirements Regulating ValveGlycol Systems Ton water/glycol-cooled condensing unit24V GND Ton water/glycol-cooled condensing unit dimensional data WATER/GLYCOL Temperature Gauge Pressure Psig KPa R407C RefrigerantTemperature Pressure Gauge Psig KPa Calculating SubcoolingExample R407C Refrigerant R407C Refrigerant Page Ne t Iti Ti nThat Te r Ys t
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3000 specifications

The Emerson 3000 is a cutting-edge control system designed to enhance the efficiency, reliability, and precision of industrial operations. Employed across various sectors such as oil and gas, pharmaceutical, food and beverage, and power generation, the Emerson 3000 has gained recognition for its robustness and versatility.

One of the main features of the Emerson 3000 is its advanced process control capability. With integrated control algorithms, it can optimize complex processes in real-time, resulting in significant improvements in production rates and reduced operational costs. The system's predictive analytics capabilities enable operators to anticipate equipment failures and maintenance needs, allowing for proactive management and minimizing downtime.

The Emerson 3000 features a modular architecture, providing flexibility for scaling and customization. Operators can easily tailor the system to fit specific application needs, whether it requires additional control loops or integration with other systems. This adaptability is particularly beneficial for facilities planning for future expansions or modifications.

Another technology highlight of the Emerson 3000 is its seamless integration with the latest Internet of Things (IoT) advancements. The system is designed to communicate effectively with a variety of smart devices and sensors, harnessing data to create insightful analytics that drive operational excellence. This connectivity empowers businesses to leverage big data for improved decision-making and increased agility.

Additionally, the Emerson 3000 incorporates state-of-the-art cybersecurity measures to safeguard critical data and operations. With built-in security protocols and regular updates, the system protects against emerging cyber threats, ensuring the integrity of the control network.

User experience is also a focal point of the Emerson 3000. The intuitive graphical user interface presents complex data in a user-friendly format, making it easier for operators to monitor system performance and respond to alerts quickly. This ease of use contributes to enhanced safety and operational efficiency.

In summary, the Emerson 3000 represents a fusion of advanced process control, modular design, IoT connectivity, robust cybersecurity, and user-centric interface, making it an ideal choice for industries seeking to enhance their operational performance while adapting to ever-evolving technological landscapes.
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