Emerson 3000 installation manual Factory Piping Optional Piping

Page 39

Air-Cooled Models—Self-Contained Compressor

Figure 17 General arrangement—Air-cooled models with Liebert Lee-Temp

Inverted Trap * on discharge line to extend above base of coil by a minimum of 7-1/2" (190mm)

Condenser Coil

 

Piping Assembly * *

Check

 

Valve

Rotalock Valve * *

Head Pressure

Control with

Integral Check

Valve

Traps * Every

 

25 Ft. (7.6m)

 

of rise on Hot

Liquid Return

Gas Line only

 

from Condenser

Hot Gas

Bypass

Valve

Solenoid

Valves

Shutoff

Sight Glass

Valve *

 

Filter Dryer

Liebert

Lee-Temp

Receiver

Expansion

Valve

1/4" ( 6.4mm)

Pressure Relief Valve * *

Sight Glass

Evaporator Coil

Sensing Bulb

Liquid Return

 

External

Service

 

 

Equalizers

Valves

 

 

Hot Gas

Scroll

 

Bypass

 

Compressor

 

 

* Components are not supplied by Liebert

Check Valve

but are recommended for proper

circuit operation and maintenance.

Hot Gas Discharge

* * Components supplied by Liebert

 

and must be field installed.

FACTORY PIPING

 

OPTIONAL PIPING

DPN000674

FIELD PIPING

Rev. 02

 

33

Image 39
Contents Liebert Challenger 3000 with iCOM Page Table of Contents Chilled Water Models Split System ModelsR407C Refrigerant Figures Tables Important Safety Instructions Page System Descriptions Water-Cooled Split SystemsProp Fan Air-Cooled Centrifugal Fan Air-CooledEquipment Handling Room PreparationEquipment Inspection Location ConsiderationsModel Lb kg Unit net weightHandling With Skid Removal of SkidUpflow BU cabinet dimensions Floor Cutout Dimensions Piping Considerations Drain LinePiping connection size Piping Outlet Locations Piping connections for air-cooled units Upflow models Installation Applicable to all Models Installation Applicable to all Models Installation Applicable to all Models Installation Applicable to all Models Installation Applicable to all Models Installation Applicable to all Models Facility Fluid and Piping Maintenance Electrical ConnectionsHumidifier Supply Water-Optional Infrared Terminal Block for customer connections Downflow Models with Liebert iCOM Upflow Models with Liebert iCOMDucted Applications Plenum InstallationBalancing the Air Distribution Under-Floor Discharge SystemsChecklist for Completed Installation Condenser Location Line VoltageLow Voltage Air-cooled condenser statistics Recommended line sizes OD copper inches Refrigerant PipingIndoor unit refrigerant charge lb kg Fan Speed Control SystemsVariable Fan Speed Control Piping Equivalent lengths feet for various pipe fittingsVariable Fan Speed Control Materials Supplied Variable Fan Speed Charging Fan speed suction pressure transducer settingsFactory Piping Field Piping Factory Piping Lee-Temp Leak Check and Evacuation Procedure Liebert Lee-Temp PipingLiebert Lee-Temp Controlled Materials Supplied 407C Lee-Temp suction pressure transducer settingsLee-Temp Charging Lee-Temp Receiver Refrigerant LevelFactory Piping Optional Piping Pressure Relief Condenser Factory Piping Field Piping Factory Piping Field Piping Water Regulating Valve AdjustmentControl Refrigerant control settings psi kPaMotorized Ball Valve-Digital Scroll Compressors Manual FlushingStartup LocationManual Control Drycooler Installation Drycooler LocationPump and Drycooler General Guidelines Glycol PipingDry Bulb Wet Bulb Relative Dew Point Humidity Room dew point temperaturesPreparing the System for Filling Volume in standard Type L copper pipingFilling Instructions Expansion Tanks, Fluid Relief Valves and Other DevicesGlycol Solutions Filling the System Ethylene glycol concentrations@ 50F 10C 483mm 1097mm For expansion tank dimensions, see on43-3/16 43-9/16 110 5mm See Note 30-1/4Pump Pump Suction Pump Discharge Connection Mounting hole dimensional dataDrycooler data Glycol pump dataField Piping General arrangement-Glycol-cooled models with digital scroll Field Piping Factorypiping Field Piping Testing Valve Function Glycol Regulating ValveMotor Ball Valve-Digital Scroll Compressors Chilled Water Models WAY Valve Water/Glycol-Cooled Condensing Units Air-Cooled Condensing UnitsRefrigerant Loop Unit refrigerant charge Line charges refrigerant per 100 ft m of Type L copper tubeRecommended refrigerant lines R407C sizes OD copper Quick Connect Fittings Line coupling sizesModel Line Size Coupling Torque Tons OD Cu, Lb-ft Outdoor Air-Cooled Condensing Units Unit Dimensions See TablePFCZ42A-L PFCZ41A-L See Table Outdoor air-cooled condensing unit-top air discharge modelsPiping and electrical connections top air discharge 36-1/4 38-1/2152 Ton High Ambient Ton Quiet-Line Field-supplied unit disconnect switchIndoor centrifugal condensing unit Installing the Indoor Condensing UnitModel Net Weight 60 Hz 50 Hz Lb kg MC40A MC39A Centrifugal Air-Cooled Condensing UnitsAirflow CFM CMH DuctingPiping Connections Mod Wire connections from evaporatorDPN000207 Rev0Ton centrifugal air-cooled condensing unit dimensional data AIR Cooled Water Cooled Regulating Valve Water and Glycol-Cooled Condensing UnitsPiping Considerations Condenser Water RequirementsTon water/glycol-cooled condensing unit Glycol Systems24V GND Ton water/glycol-cooled condensing unit dimensional data WATER/GLYCOL R407C Refrigerant Temperature Gauge Pressure Psig KPaTemperature Pressure Gauge Psig KPa Calculating SubcoolingExample R407C Refrigerant R407C Refrigerant Page Te r Ys t Ne tIti Ti n That
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3000 specifications

The Emerson 3000 is a cutting-edge control system designed to enhance the efficiency, reliability, and precision of industrial operations. Employed across various sectors such as oil and gas, pharmaceutical, food and beverage, and power generation, the Emerson 3000 has gained recognition for its robustness and versatility.

One of the main features of the Emerson 3000 is its advanced process control capability. With integrated control algorithms, it can optimize complex processes in real-time, resulting in significant improvements in production rates and reduced operational costs. The system's predictive analytics capabilities enable operators to anticipate equipment failures and maintenance needs, allowing for proactive management and minimizing downtime.

The Emerson 3000 features a modular architecture, providing flexibility for scaling and customization. Operators can easily tailor the system to fit specific application needs, whether it requires additional control loops or integration with other systems. This adaptability is particularly beneficial for facilities planning for future expansions or modifications.

Another technology highlight of the Emerson 3000 is its seamless integration with the latest Internet of Things (IoT) advancements. The system is designed to communicate effectively with a variety of smart devices and sensors, harnessing data to create insightful analytics that drive operational excellence. This connectivity empowers businesses to leverage big data for improved decision-making and increased agility.

Additionally, the Emerson 3000 incorporates state-of-the-art cybersecurity measures to safeguard critical data and operations. With built-in security protocols and regular updates, the system protects against emerging cyber threats, ensuring the integrity of the control network.

User experience is also a focal point of the Emerson 3000. The intuitive graphical user interface presents complex data in a user-friendly format, making it easier for operators to monitor system performance and respond to alerts quickly. This ease of use contributes to enhanced safety and operational efficiency.

In summary, the Emerson 3000 represents a fusion of advanced process control, modular design, IoT connectivity, robust cybersecurity, and user-centric interface, making it an ideal choice for industries seeking to enhance their operational performance while adapting to ever-evolving technological landscapes.