Emerson 3000 installation manual Air-Cooled Condensing Units, Water/Glycol-Cooled Condensing Units

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Split System Models

7.0SPLIT SYSTEM MODELS

Three condensing unit styles are available: two air-cooled and one water/glycol-cooled condensing unit.

7.1Location Considerations

7.1.1Air-Cooled Condensing Units

To assure an adequate air supply, it is recommended that all condensing units be located in a clean air area, away from loose dirt and foreign matter that may clog the coil.

The outdoor condensing unit must not be located in the vicinity of steam, hot air, or fume exhausts or closer than 18" from a wall, obstruction, or adjacent unit.

The outdoor condensing unit should be located for maximum security and maintenance accessibility. Avoid ground-level sites with public access or areas that will contribute to heavy snow accumulations. Do not allow the discharge air to blow into another condensing unit.

The outdoor condensing unit must be located at the same level or above the indoor Liebert Challenger 3000 unit. It must NOT be located below the indoor unit.

A solid base, capable of supporting the weight of the condenser and at least 2" (51 mm) higher than the surrounding grade and at least 2" (51 mm) larger than the condensing unit base dimensions, should be installed at the pre-determined location. In snow areas, a base of sufficient height to clear snow accumulation must be installed.

The centrifugal fan air-cooled condensing unit may be located above the dropped ceiling or any remote indoor area. If noise is of concern, the condensing unit should be located away from personnel. Normal operating sound may be objectionable if the condensing unit is placed near quiet work areas.

To mount the unit in the ceiling, refer to 7.5.1 - Installing the Indoor Condensing Unit for hang- ing guidelines and to Figure 35 - Detail of ceiling hanging bracket for dimensional data.

7.1.2Water/Glycol-Cooled Condensing Units

The condensing unit may be located above the dropped ceiling or any remote indoor area. If noise is of concern, the condensing unit should be located away from personnel. Normal operating sound may be objectionable if the condensing unit is placed near quiet work areas. To mount the unit the in ceiling, refer to 7.5.1 - Installing the Indoor Condensing Unit.

7.2Electrical Connections

Refer to equipment nameplate regarding wire size and circuit protection requirements. Refer to elec- trical schematic when making connections. Make all wiring and electrical connections in accordance with local and national codes.

! WARNING

Risk of electric shock. Can cause injury or death.

Potentially lethal voltages exist within this equipment during operation. Observe all cautions and warnings on unit and in this manual.

The Liebert iCOM microprocessor does not isolate power from the unit, even in the “Unit Off” mode. The only way to ensure that there is NO voltage inside the unit is to install and open a remote disconnect switch. Refer to unit electrical schematic.

Use voltmeter to make sure power is turned off before making any electrical connections.

7.2.1Line Voltage

Line voltage electrical service is required for all condensing units at the location of the condensing unit. This power supply does not have to be the same voltage as the indoor unit. This separate power source may be 208, 230, 460 or 575V, 60 Hz; or 200, 230, or 380/415V, 50 Hz. A disconnect switch is required and must be mounted per local and national codes to isolate the unit for maintenance.

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Contents Liebert Challenger 3000 with iCOM Page Table of Contents R407C Refrigerant Chilled Water ModelsSplit System Models Figures Tables Important Safety Instructions Page System Descriptions Centrifugal Fan Air-Cooled Split SystemsProp Fan Air-Cooled Water-CooledLocation Considerations Room PreparationEquipment Inspection Equipment HandlingRemoval of Skid Unit net weightHandling With Skid Model Lb kgUpflow BU cabinet dimensions Floor Cutout Dimensions Piping connection size Piping ConsiderationsDrain Line Piping Outlet Locations Piping connections for air-cooled units Upflow models Installation Applicable to all Models Installation Applicable to all Models Installation Applicable to all Models Installation Applicable to all Models Installation Applicable to all Models Installation Applicable to all Models Humidifier Supply Water-Optional Infrared Facility Fluid and Piping MaintenanceElectrical Connections Terminal Block for customer connections Upflow Models with Liebert iCOM Downflow Models with Liebert iCOMUnder-Floor Discharge Systems Plenum InstallationBalancing the Air Distribution Ducted ApplicationsChecklist for Completed Installation Low Voltage Condenser LocationLine Voltage Air-cooled condenser statistics Refrigerant Piping Recommended line sizes OD copper inchesEquivalent lengths feet for various pipe fittings Fan Speed Control SystemsVariable Fan Speed Control Piping Indoor unit refrigerant charge lb kgVariable Fan Speed Control Materials Supplied Fan speed suction pressure transducer settings Variable Fan Speed ChargingFactory Piping Field Piping Factory Piping Liebert Lee-Temp Controlled Materials Supplied Lee-Temp Leak Check and Evacuation ProcedureLiebert Lee-Temp Piping Lee-Temp Receiver Refrigerant Level Lee-Temp suction pressure transducer settingsLee-Temp Charging 407CFactory Piping Optional Piping Pressure Relief Condenser Factory Piping Field Piping Factory Piping Field Piping Adjustment Water Regulating ValveManual Flushing Refrigerant control settings psi kPaMotorized Ball Valve-Digital Scroll Compressors ControlManual Control StartupLocation Pump and Drycooler Drycooler InstallationDrycooler Location Glycol Piping General GuidelinesRoom dew point temperatures Dry Bulb Wet Bulb Relative Dew Point HumidityExpansion Tanks, Fluid Relief Valves and Other Devices Volume in standard Type L copper pipingFilling Instructions Preparing the System for FillingGlycol Solutions @ 50F 10C Filling the SystemEthylene glycol concentrations See Note 30-1/4 For expansion tank dimensions, see on43-3/16 43-9/16 110 5mm 483mm 1097mmGlycol pump data Mounting hole dimensional dataDrycooler data Pump Pump Suction Pump Discharge ConnectionField Piping General arrangement-Glycol-cooled models with digital scroll Field Piping Factorypiping Field Piping Motor Ball Valve-Digital Scroll Compressors Testing Valve FunctionGlycol Regulating Valve Chilled Water Models WAY Valve Air-Cooled Condensing Units Water/Glycol-Cooled Condensing UnitsRefrigerant Loop Recommended refrigerant lines R407C sizes OD copper Unit refrigerant chargeLine charges refrigerant per 100 ft m of Type L copper tube Model Line Size Coupling Torque Tons OD Cu, Lb-ft Quick Connect FittingsLine coupling sizes Unit Dimensions See Table Outdoor Air-Cooled Condensing UnitsPFCZ42A-L PFCZ41A-L Outdoor air-cooled condensing unit-top air discharge models See Table152 Piping and electrical connections top air discharge36-1/4 38-1/2 Field-supplied unit disconnect switch Ton High Ambient Ton Quiet-LineCentrifugal Air-Cooled Condensing Units Installing the Indoor Condensing UnitModel Net Weight 60 Hz 50 Hz Lb kg MC40A MC39A Indoor centrifugal condensing unitDucting Airflow CFM CMHPiping Connections Rev0 Wire connections from evaporatorDPN000207 ModTon centrifugal air-cooled condensing unit dimensional data AIR Cooled Water Cooled Condenser Water Requirements Water and Glycol-Cooled Condensing UnitsPiping Considerations Regulating ValveGlycol Systems Ton water/glycol-cooled condensing unit24V GND Ton water/glycol-cooled condensing unit dimensional data WATER/GLYCOL Temperature Gauge Pressure Psig KPa R407C RefrigerantExample Temperature Pressure Gauge Psig KPaCalculating Subcooling R407C Refrigerant R407C Refrigerant Page That Ne tIti Ti n Te r Ys t
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3000 specifications

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