Emerson 3000 installation manual Piping Considerations, Drain Line, Piping connection size

Page 15

Installation (Applicable to all Models)

2.5Piping Considerations

All piping below the elevated floor must be located so that it offers the least resistance to air flow. Careful planning of the piping layout under the raised floor is required to prevent the air flow from being blocked. When installing piping on the subfloor, it is recommended that the pipes be mounted in a horizontal plane rather than stacked one above the other. Whenever possible, the pipes should be run parallel to the air flow.

Condensate pumps for downflow units are shipped separately to be field-installed under the raised floor. Pump height is 11 inches (279 mm).

2.5.1Drain Line

A 3/4" (19.1 mm) female pipe thread (FPT) connection is provided for the evaporator coil condensate drain. This drain line also drains the humidifier, if applicable. The drain line must be located so it will not be exposed to freezing temperatures. The drain should be at least the full size of the drain connec- tion and pitched a minimum of 1/8" per ft. (11 mm per meter).

NOTE

This line may contain boiling water. Select appropriate drain system materials.

The drain line must include one and only one trap. Units without a condensate pump have a factory-supplied trap in the unit, so a field trap should not be added. Units with a condensate pump will require a field-supplied trap downstream from the pump. The drain line must comply with all applicable codes.

Table 2

Piping connection size

 

 

 

 

 

 

 

 

Air-Cooled Unit Connection Sizes—in.

 

 

 

Model No. BF/BU

Liquid Line O.D. Copper

Hot Gas Line OD Copper

 

 

(50 Hz)

L

HG

 

 

 

042A (040A)

3/8

5/8

 

 

 

067A (065A)

1/2

7/8

 

 

Split System Fan Coil Unit

Connection Sizes—in.

 

 

 

Model No. BF/BU (50 Hz)

Liquid Line

Suction Line

 

 

 

L

SC

 

 

 

036E (035E)

5/8 - 18 Female (#6 QC)

1-1/8 - 12 Female (#11 QC)

 

 

060E (059E)

1/2 OD Cu

1-1/8 OD Cu

 

All Units: Connection Sizes—in.

 

 

 

 

Humidifier Line

Condensate

Condensate Pump Line

Hot Water Reheat

 

OD Copper

Drain Line

OD Copper

OD Copper

 

H

C

P

 

 

 

 

 

 

Supply

Return

 

1/4

3/4 FPT

1/2

HWS

HWR

 

 

 

 

5/8

5/8

Water/Glycol-Cooled Unit

Connection Sizes—inches

 

 

 

Model No. BF/BU

Supply Line

Return Line

 

 

(50 Hz)

S

R

 

 

046WG (045WG)

7/8

7/8

 

 

071WG (070WG)

1-1/8

1-1/8

 

 

GLYCOOL Unit Connection

Sizes —in.

 

 

 

Model No. BE/BK

Supply Line

Return Line

 

 

(50 Hz)

S

R

 

 

 

061G (058G)

1-1/8

1-1/8

 

 

Chilled Water Unit Connection

Sizes—in.

 

 

 

Model No. BF/BU

Supply Line

Return Line

 

 

(50 Hz)

CWS

CWR

 

 

 

068C (072C)

1-1/8

1-1/8

 

 

 

102C (101C)

1-1/8

1-1/8

 

 

9

Image 15
Contents Liebert Challenger 3000 with iCOM Page Table of Contents Chilled Water Models Split System ModelsR407C Refrigerant Figures Tables Important Safety Instructions Page System Descriptions Water-Cooled Split SystemsProp Fan Air-Cooled Centrifugal Fan Air-CooledEquipment Handling Room PreparationEquipment Inspection Location ConsiderationsModel Lb kg Unit net weightHandling With Skid Removal of SkidUpflow BU cabinet dimensions Floor Cutout Dimensions Piping Considerations Drain LinePiping connection size Piping Outlet Locations Piping connections for air-cooled units Upflow models Installation Applicable to all Models Installation Applicable to all Models Installation Applicable to all Models Installation Applicable to all Models Installation Applicable to all Models Installation Applicable to all Models Facility Fluid and Piping Maintenance Electrical ConnectionsHumidifier Supply Water-Optional Infrared Terminal Block for customer connections Downflow Models with Liebert iCOM Upflow Models with Liebert iCOMDucted Applications Plenum InstallationBalancing the Air Distribution Under-Floor Discharge SystemsChecklist for Completed Installation Condenser Location Line VoltageLow Voltage Air-cooled condenser statistics Recommended line sizes OD copper inches Refrigerant PipingIndoor unit refrigerant charge lb kg Fan Speed Control SystemsVariable Fan Speed Control Piping Equivalent lengths feet for various pipe fittingsVariable Fan Speed Control Materials Supplied Variable Fan Speed Charging Fan speed suction pressure transducer settingsFactory Piping Field Piping Factory Piping Lee-Temp Leak Check and Evacuation Procedure Liebert Lee-Temp PipingLiebert Lee-Temp Controlled Materials Supplied 407C Lee-Temp suction pressure transducer settingsLee-Temp Charging Lee-Temp Receiver Refrigerant LevelFactory Piping Optional Piping Pressure Relief Condenser Factory Piping Field Piping Factory Piping Field Piping Water Regulating Valve AdjustmentControl Refrigerant control settings psi kPaMotorized Ball Valve-Digital Scroll Compressors Manual FlushingStartup LocationManual Control Drycooler Installation Drycooler LocationPump and Drycooler General Guidelines Glycol PipingDry Bulb Wet Bulb Relative Dew Point Humidity Room dew point temperaturesPreparing the System for Filling Volume in standard Type L copper pipingFilling Instructions Expansion Tanks, Fluid Relief Valves and Other DevicesGlycol Solutions Filling the System Ethylene glycol concentrations@ 50F 10C 483mm 1097mm For expansion tank dimensions, see on43-3/16 43-9/16 110 5mm See Note 30-1/4Pump Pump Suction Pump Discharge Connection Mounting hole dimensional dataDrycooler data Glycol pump dataField Piping General arrangement-Glycol-cooled models with digital scroll Field Piping Factorypiping Field Piping Testing Valve Function Glycol Regulating ValveMotor Ball Valve-Digital Scroll Compressors Chilled Water Models WAY Valve Water/Glycol-Cooled Condensing Units Air-Cooled Condensing UnitsRefrigerant Loop Unit refrigerant charge Line charges refrigerant per 100 ft m of Type L copper tubeRecommended refrigerant lines R407C sizes OD copper Quick Connect Fittings Line coupling sizesModel Line Size Coupling Torque Tons OD Cu, Lb-ft Outdoor Air-Cooled Condensing Units Unit Dimensions See TablePFCZ42A-L PFCZ41A-L See Table Outdoor air-cooled condensing unit-top air discharge modelsPiping and electrical connections top air discharge 36-1/4 38-1/2152 Ton High Ambient Ton Quiet-Line Field-supplied unit disconnect switchIndoor centrifugal condensing unit Installing the Indoor Condensing UnitModel Net Weight 60 Hz 50 Hz Lb kg MC40A MC39A Centrifugal Air-Cooled Condensing UnitsAirflow CFM CMH DuctingPiping Connections Mod Wire connections from evaporatorDPN000207 Rev0Ton centrifugal air-cooled condensing unit dimensional data AIR Cooled Water Cooled Regulating Valve Water and Glycol-Cooled Condensing UnitsPiping Considerations Condenser Water RequirementsTon water/glycol-cooled condensing unit Glycol Systems24V GND Ton water/glycol-cooled condensing unit dimensional data WATER/GLYCOL R407C Refrigerant Temperature Gauge Pressure Psig KPaTemperature Pressure Gauge Psig KPa Calculating SubcoolingExample R407C Refrigerant R407C Refrigerant Page Te r Ys t Ne tIti Ti n That
Related manuals
Manual 88 pages 63.05 Kb Manual 60 pages 24.1 Kb Manual 32 pages 13.16 Kb Manual 22 pages 3.64 Kb Manual 76 pages 17.32 Kb Manual 184 pages 52.9 Kb

3000 specifications

The Emerson 3000 is a cutting-edge control system designed to enhance the efficiency, reliability, and precision of industrial operations. Employed across various sectors such as oil and gas, pharmaceutical, food and beverage, and power generation, the Emerson 3000 has gained recognition for its robustness and versatility.

One of the main features of the Emerson 3000 is its advanced process control capability. With integrated control algorithms, it can optimize complex processes in real-time, resulting in significant improvements in production rates and reduced operational costs. The system's predictive analytics capabilities enable operators to anticipate equipment failures and maintenance needs, allowing for proactive management and minimizing downtime.

The Emerson 3000 features a modular architecture, providing flexibility for scaling and customization. Operators can easily tailor the system to fit specific application needs, whether it requires additional control loops or integration with other systems. This adaptability is particularly beneficial for facilities planning for future expansions or modifications.

Another technology highlight of the Emerson 3000 is its seamless integration with the latest Internet of Things (IoT) advancements. The system is designed to communicate effectively with a variety of smart devices and sensors, harnessing data to create insightful analytics that drive operational excellence. This connectivity empowers businesses to leverage big data for improved decision-making and increased agility.

Additionally, the Emerson 3000 incorporates state-of-the-art cybersecurity measures to safeguard critical data and operations. With built-in security protocols and regular updates, the system protects against emerging cyber threats, ensuring the integrity of the control network.

User experience is also a focal point of the Emerson 3000. The intuitive graphical user interface presents complex data in a user-friendly format, making it easier for operators to monitor system performance and respond to alerts quickly. This ease of use contributes to enhanced safety and operational efficiency.

In summary, the Emerson 3000 represents a fusion of advanced process control, modular design, IoT connectivity, robust cybersecurity, and user-centric interface, making it an ideal choice for industries seeking to enhance their operational performance while adapting to ever-evolving technological landscapes.