Lincoln Electric IM583-A manual Power Feed Control Box Mounting, Installation, Power Wave

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A-5	INSTALLATION	A-5

POWER FEED CONTROL BOX

MOUNTING

In some installations, it may be desirable to mount the Wire Feeder control box directly to the front of the Power Wave power source. (The control box is the box containing the knobs, switches and displays nec- essary to control the Power Wave / Power Feed weld- ing system.) Complete details for separating the con- trol box from the wire drive are contained in the Power Feed Instruction Manual. Once separated, mounting instructions are as follows:

1.Disconnect the input power from the Power Wave.

2.Separate the control box from the wire drive on the Power Feed wire feeder, and remove the control panels (see the Power Feed Instruction Manual for details).

3.Remove the front nameplate from the Power Wave by removing six screws from the metal nameplate. Save the screws for re-use.

4.Connect the 6-pin connector that comes out the back of the control box to the 6-pin receptacle that is tie-wrapped to the harnessing inside the rectan- gular opening in the power source. It will be nec- essary to remove one or two of the wire ties in order to give enough slack to the power source connector and leads.

5.Position the control box over the rectangular hole in the Power Wave case front, being careful not to pinch any leads between the control box and the case front. Align the four holes in the back of the control box with the four threaded mounting holes in the case front. Secure the control box in place with four of the screws saved from the previous step.

6.Reassemble the control box.

The Power Feed Wire Drive can now be connected to the power source wire feeder connector. This con- nector is located under the spring loaded output cover, near the bottom of the case front. The control cable is keyed and polarized, so it can be installed in only one way. (To ensure proper electrode voltage sensing, always connect the Wire Drive to the Power Source wire feeder connector. Do not connect it to the optional Output Receptacle which may be present on the Power Feed Control Box.)

POWER WAVE 455

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Contents Date of Purchase Serial Number Code Number Model Where Purchased IM583-APOWER WAVE Safety Depends on YouSAFETY FOR ENGINE powered equipmentELECTRIC AND MAGNETIC FIELDS may be dangerous CALIFORNIA PROPOSITION 65 WARNINGSELECTRIC SHOCK can kill ARC RAYS can burnFUMES AND GASES can be dangerous Semiautomatic DC Constant Voltage Wire Welder DC Manual Stick WelderFOR ELECTRICALLY powered equipment CYLINDER may explode if damagedWELDING SPARKS can cause fire or explosion PRÉCAUTIONS DE SÛRETÉ Mar. ‘93Sûreté Pour Soudage A L’Arc Please Examine Carton and Equipment For Damage Immediately Thank YouTABLE OF CONTENTS Section ASection B Section CINSTALLATION TECHNICAL SPECIFICATIONS - POWER WAVERECOMMENDED INPUT WIRE AND FUSE SIZES PHYSICAL DIMENSIONSSAFETY PRECAUTIONS SELECT SUITABLE LOCATIONMACHINE GROUNDING HIGH FREQUENCY PROTECTIONINPUT FUSE AND SUPPLY WIRE CONSIDERATIONS INPUT VOLTAGE RECONNECT PROCEDUREOUTPUT CONNECTIONS FIGURE A.1 - CONNECTION DIAGRAM ON RECONNECT/INPUT ACCESS DOORPOWER WAVE / POWER FEED WIRE FEEDER INTERCONNECTIONS VOLTAGE SENSING AT THE WORKPIECEELECTRODE & WORK LEADS - ELECTRODE POSITIVE APPLICATIONS ELECTRODE & WORK LEADS - ELECTRODE NEGATIVE APPLICATIONSPOWER FEED CONTROL BOX MOUNTING SAFETY INSTRUCTIONS OPERATIONOPERATING INSTRUCTIONS ELECTRIC SHOCK can killB-2OPERATIONB-2 GRAPHIC SYMBOLS THAT APPEAR ON INPUT POWER ON OFF HIGH TEMPERATURE MACHINE STATUS CIRCUIT BREAKERWIRE FEEDER POSITIVE OUTPUT NEGATIVE OUTPUT 3 PHASE INVERTER INPUT POWER THREE PHASEADDITIONAL DESIGN FEATURES AND ADVANTAGES DESIGN FEATURES AND ADVANTAGESGENERAL DESCRIPTION RECOMMENDED PROCESSES AND EQUIPMENTPOWER SOURCE OPERATION WELDING CAPABILITYLIMITATIONS COMPATIBLE LINCOLN EQUIPMENTWELDING ADJUSTMENTS DETAILED WELD MODE DESCRIPTIONSCONSTANT VOLTAGE CV/WELD, CV/MIG, CV/FLUX CORED PROCEDURES GMAW PULSE PROCEDURESCONSTANT CURRENT CC/STICK, CC/TIG PROCEDURES ARC GOUGING PROCEDURESACCESSORIES OPTIONS / ACCESSORIESFACTORY INSTALLED FIELD INSTALLEDMAINTENANCE ROUTINE MAINTENANCETROUBLESHOOTING USING THE STATUS LED TO TROUBLESHOOT SYSTEM PROBLEMSHOW TO USE TROUBLESHOOTING GUIDE Step 1. LOCATE PROBLEM SYMPTOMStep 3. CONSULT LOCAL AUTHORIZED FIELD SERVICE FACILITY Step 2. PERFORM EXTERNAL RECOMMEND ED TESTSTROUBLESHOOTING GUIDE PROBLEMSSYMPTOMS MISADJUSTMENTSTROUBLESHOOTING TROUBLESHOOTING GUIDEPROBLEMS SYMPTOMSTROUBLESHOOTING POWER WAVE WIRING DIAGRAMDIAGRAMS WIRING DIAGRAMPOWER WAVE 455DIAGRAMS DIMENSION PRINT - POWER WAVEB M18241 19.90Now Available...12th Edition The Procedure Handbook of Arc Welding How To Read Shop DrawingsNew Lessons in Arc Welding Need Welding Training?PRECAUCION WARNUNGATENÇÃO AVISO DEWARNUNG ATENÇÃOKeep your head out of fumes Sales and Service through Subsidiaries and Distributors Worldwide Worlds Leader in Welding and Cutting Products