Lincoln Electric IM583-A manual Diagrams, Power Wave, Wiring Diagram, 455

Page 27

455 (460 / 575V)

TM

F

POWER WAVE

455 (460 / 575V)

WIRING DIAGRAM

-

2

LEFT SIDE OF MACHINE

CONTROL BOARD

CB3

10A CIRCUIT

BREAKER

WORK

SOLID

AUXILIARY TRANSFORMER #1

STATE

RELAY

L2

MAIN CHOKE

CB4

S1

L1

6A CIRCUIT

BREAKER

WIRE

FEEDER

RECEPTACLE

P91

+

CURRENT

FAN

TRANSDUCER

POWER BOARD

THIS AREA VIEWED FROM REAR OF MACHINE

N.B.

S2

MAIN TRANSFORMER

RECONNECT SWITCH

VOLTAGE

LEFT SIDE

RECONNECT PANEL

TO

BOTTOM

RIGHT

PRI

SENSE

TO

SWITCH

BD

#2

17A

RECEPTACLE

18

TO

SW1

18A

TO

TOP

LEFT

PRI

N.C.

TO

AUX

#1

OUTPUT RECT

SECONDARY

PRIMARY

TO

BOTTOM

RIGHT

PRI

(TOP

(TOP

TO

SWITCH

BD

#2

17B

’A’

440-460V

S3

LEFT)

LEFT)

17

550-575V

RS232

18B

H5

TO

TOP

LEFT

PRI

CONNECTOR

H6

TO

TOP

RIGHT

PRI

TO

SWITCH

BD

#1

13A

14

SWITCH BOARD #1

14A

TO

BOTTOM

LEFT

PRI

POWER WAVE 455

CB1

TO

TOP

RIGHT

PRI

DIAGRAMS

10A CIRCUIT

MACHINE

TO

SWITCH

BD

#1

13B

BREAKER

SECONDARY

PRIMARY

13

14B

(BOTTOM

(BOTTOM

LEFT)

LEFT)

TO

BOTTOM

LEFT

PRI

OF

FRONT

S4

110V RECEPTACLE

INPUT BOARD

31

32

SECONDARY

PRIMARY

(BOTTOM

(BOTTOM

RIGHT)

TO

RIGHT)

J81

CB2

CB2

TO

SWITCH

TO

SWITCH

POWER BD RECTIFIER

BD

#2

BD

#1

5A CIRCUIT

REAROFMACHINE

NEG

POS

BREAKER

INPUT

RECTIFIER

NEG

POS

SECONDARY

PRIMARY

(TOP

(TOP

RIGHT)

RIGHT)

AC3

AC2

AC1

SWITCH BOARD #2

RIGHT SIDE

TO

J61

TO

J60

T3

T2

T1

601

CR1

X4

TO

AUX

#1

L3

L2

L1

TO

SW1

TO SW1

L3A

L1A

W

V

U

TO

SUPPLY

LINES

G

ELECTRODE		AUXILIARY TRANSFORMER #2	TO A SYSTEM GROUND PER
ELECTRODE			NATIONAL ELECTRICAL CODE.
	(TOP)	RIGHT SIDE OF MACHINE
SW1	N.B. PLACE SWITCH IN APPROPRIATE POSITION FOR INPUT VOLTAGE.
SW1	CONNECTION SHOWN IS FOR 550-575V OPERATION.
POWER	CONNECTION SHOWN IS FOR 550-575V OPERATION.
POWER
	N.C. PLACE "A" LEAD ON APPROPRIATE CONNECTION FOR INPUT VOLTAGE.
	CONNECTION SHOWN IS FOR 550-575V OPERATION.
			A
			G3051-2
NOTE: This diagram is for reference only.		It may not be accurate for all machines covered by this manual. The specific diagram for a particular code is pasted inside		F
the machine on one of the enclosure panels. If the diagram is illegible, write to the Service Department for a replacement. Give the equipment code number..				-2

Image 27

Contents Safety Depends on You Date of Purchase Serial Number Code Number Model Where PurchasedIM583-A POWER WAVECALIFORNIA PROPOSITION 65 WARNINGS SAFETYFOR ENGINE powered equipment ELECTRIC AND MAGNETIC FIELDS may be dangerousSemiautomatic DC Constant Voltage Wire Welder DC Manual Stick Welder ELECTRIC SHOCK can killARC RAYS can burn FUMES AND GASES can be dangerousFOR ELECTRICALLY powered equipment CYLINDER may explode if damagedWELDING SPARKS can cause fire or explosion PRÉCAUTIONS DE SÛRETÉ Mar. ‘93Sûreté Pour Soudage A L’Arc Thank You Please Examine Carton and Equipment For Damage ImmediatelySection C TABLE OF CONTENTSSection A Section BPHYSICAL DIMENSIONS INSTALLATIONTECHNICAL SPECIFICATIONS - POWER WAVE RECOMMENDED INPUT WIRE AND FUSE SIZESHIGH FREQUENCY PROTECTION SAFETY PRECAUTIONSSELECT SUITABLE LOCATION MACHINE GROUNDINGFIGURE A.1 - CONNECTION DIAGRAM ON RECONNECT/INPUT ACCESS DOOR INPUT FUSE AND SUPPLY WIRE CONSIDERATIONSINPUT VOLTAGE RECONNECT PROCEDURE OUTPUT CONNECTIONSELECTRODE & WORK LEADS - ELECTRODE NEGATIVE APPLICATIONS POWER WAVE / POWER FEED WIRE FEEDER INTERCONNECTIONSVOLTAGE SENSING AT THE WORKPIECE ELECTRODE & WORK LEADS - ELECTRODE POSITIVE APPLICATIONSPOWER FEED CONTROL BOX MOUNTING ELECTRIC SHOCK can kill SAFETY INSTRUCTIONSOPERATION OPERATING INSTRUCTIONSINPUT POWER THREE PHASE B-2OPERATIONB-2 GRAPHIC SYMBOLS THAT APPEAR ONINPUT POWER ON OFF HIGH TEMPERATURE MACHINE STATUS CIRCUIT BREAKER WIRE FEEDER POSITIVE OUTPUT NEGATIVE OUTPUT 3 PHASE INVERTERRECOMMENDED PROCESSES AND EQUIPMENT ADDITIONAL DESIGN FEATURES AND ADVANTAGESDESIGN FEATURES AND ADVANTAGES GENERAL DESCRIPTIONCOMPATIBLE LINCOLN EQUIPMENT POWER SOURCE OPERATIONWELDING CAPABILITY LIMITATIONSGMAW PULSE PROCEDURES WELDING ADJUSTMENTSDETAILED WELD MODE DESCRIPTIONS CONSTANT VOLTAGE CV/WELD, CV/MIG, CV/FLUX CORED PROCEDURESARC GOUGING PROCEDURES CONSTANT CURRENT CC/STICK, CC/TIG PROCEDURESFIELD INSTALLED ACCESSORIESOPTIONS / ACCESSORIES FACTORY INSTALLEDROUTINE MAINTENANCE MAINTENANCEUSING THE STATUS LED TO TROUBLESHOOT SYSTEM PROBLEMS TROUBLESHOOTINGStep 2. PERFORM EXTERNAL RECOMMEND ED TESTS HOW TO USE TROUBLESHOOTING GUIDEStep 1. LOCATE PROBLEM SYMPTOM Step 3. CONSULT LOCAL AUTHORIZED FIELD SERVICE FACILITYMISADJUSTMENTS TROUBLESHOOTING GUIDEPROBLEMS SYMPTOMSSYMPTOMS TROUBLESHOOTINGTROUBLESHOOTING GUIDE PROBLEMSSYMPTOMS WIRING DIAGRAM POWER WAVE455 DIAGRAMSWIRING DIAGRAM POWER WAVE19.90 DIAGRAMSDIMENSION PRINT - POWER WAVE B M18241Need Welding Training? Now Available...12th Edition The Procedure Handbook of Arc WeldingHow To Read Shop Drawings New Lessons in Arc WeldingAVISO DE PRECAUCIONWARNUNG ATENÇÃOWARNUNG ATENÇÃOKeep your head out of fumes Worlds Leader in Welding and Cutting Products Sales and Service through Subsidiaries and Distributors Worldwide