Lincoln Electric IM583-A Installation, Technical Specifications - Power Wave, Physical Dimensions

Page 8
INSTALLATION

A-1

 

 

 

 

 

 

 

INSTALLATION

 

 

 

 

A-1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TECHNICAL SPECIFICATIONS - POWER WAVE 455

 

 

 

 

 

 

INPUT AT RATED OUTPUT - THREE PHASE ONLY

 

 

INPUT VOLTS

 

OUTPUT

 

 

INPUT

 

 

 

 

 

OUTPUT

 

INPUT

 

 

 

 

CONDITIONS

 

CURRENT

 

 

CONDITIONS

 

CURRENT

208V - 60HZ.

 

450A@38V. 100%

 

 

70

 

 

 

 

 

570A@43V. 60%

 

87

230V - 60HZ.

 

450A@38V. 100%

 

 

65

 

 

 

 

 

570A@43V. 60%

 

82

400V - 60HZ.

 

450A@38V. 100%

 

 

39

 

 

 

 

 

570A@43V. 60%

 

50

460V - 60HZ.

 

450A@38V. 100%

 

 

35

 

 

 

 

 

570A@43V. 60%

 

48

575V - 60HZ.

 

450A@38V. 100%

 

 

29

 

 

 

 

 

570A@43V. 60%

 

38

200V - 50HZ.

 

400A@36V. 100%

 

 

72

 

 

 

 

 

500A@40V. 60%

 

79

220V - 50HZ.

 

400A@36V. 100%

 

 

67

 

 

 

 

 

500A@40V. 60%

 

74

400V - 50HZ.

 

400A@36V. 100%

 

 

40

 

 

 

 

 

500A@40V. 60%

 

45

440V - 50HZ.

 

400A@36V. 100%

 

 

36

 

 

 

 

 

500A@40V. 60%

 

41

550V - 50HZ.

 

400A@36V. 100%

 

 

29

 

 

 

 

 

500A@40V. 60%

 

33

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OUTPUT

 

 

 

 

 

OPEN

 

CURRENT

 

PULSE

 

PULSE

 

PULSE AND

 

 

AUXILIARY
CIRCUIT

 

 

RANGE

 

FREQUENCY

 

VOLTAGE

 

BACKGROUND

 

 

POWER

VOLTAGE

 

 

 

 

 

 

 

 

RANGE

 

TIME RANGE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

75 VDC

 

5 - 570

 

0.15 - 1000 Hz

 

5 - 55 VDC

 

100 MICRO SEC. -

 

 

40 VDC AT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3.3 SEC.

 

 

10 AMPS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

115 VAC AT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

10 AMPS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PROCESS CURRENT RANGES (DC)

 

 

 

 

 

 

 

CURRENT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MIG/MAG

 

 

 

 

 

 

 

 

 

50-570 Amps

 

 

 

 

 

 

FCAW

 

 

 

 

 

 

 

 

 

 

40-570 Amps

 

 

 

 

 

 

SMAW

 

 

 

 

 

 

 

 

 

 

30-570 Amps

 

 

 

 

 

 

Pulse

 

 

 

 

 

 

 

 

 

 

5-750 Amps

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RECOMMENDED INPUT WIRE AND FUSE SIZES

 

 

INPUT

 

OUTPUT AMPS/
INPUT AMPERE

 

TYPE 75°C

TYPE 75°C

 

TYPE 75°C

VOLTAGE /

 

DUTY

 

RATING ON

 

COPPER WIRE
GROUND WIRE

 

(SUPER LAG)

FREQUENCY

 

CYCLE

 

NAMEPLATE

 

IN CONDUIT

IN CONDUIT

 

OR BREAKER

 

 

 

 

 

 

 

 

 

 

 

AWG[IEC] SIZES

AWG[IEC] SIZES

 

SIZE (AMPS)

 

 

 

 

 

 

 

 

 

 

 

 

 

(MM2)

 

(MM2)

 

 

208/60

 

 

450/100%

 

70

 

 

4 (25)

 

8 (10)

 

 

80 AMP

230/60

 

 

450/100%

 

65

 

 

4 (25)

 

8 (10)

 

 

70 AMP

400/60

 

 

450/100%

 

39

 

 

8 (10)

 

10 (6)

 

 

50 AMP

460/60

 

 

450/100%

 

35

 

 

8 (10)

 

10 (6)

 

 

40 AMP

575/60

 

 

450/100%

 

29

 

 

8 (10)

 

10 (6)

 

 

40 AMP

200/50

 

 

400/100%

 

72

 

 

4 (25)

 

8 (10)

 

 

80 AMP

220/50

 

 

400/100%

 

67

 

 

4 (25)

 

8 (10)

 

 

80 AMP

400/50

 

 

400/100%

 

35

 

 

8 (10)

 

10 (6)

 

 

50 AMP

440/50

 

 

400/100%

 

31

 

 

8 (10)

 

10 (6)

 

 

40 AMP

550/50

 

 

400/100%

 

29

 

 

8 (10)

 

10 (6)

 

 

40 AMP

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PHYSICAL DIMENSIONS

HEIGHT
WIDTH
DEPTH
WEIGHT

26.10 in

19.86 in

32.88 in

250 lbs.

663 mm

505 mm

835 mm

114 kg.

 

 

 

 

TEMPERATURE RANGES

OPERATING TEMPERATURE RANGE

0°C to 40°C

STORAGE TEMPERATURE RANGE

-50°C to 85°C

POWER WAVE 455
Image 8
Contents Date of Purchase Serial Number Code Number Model Where Purchased IM583-APOWER WAVE Safety Depends on YouSAFETY FOR ENGINE powered equipmentELECTRIC AND MAGNETIC FIELDS may be dangerous CALIFORNIA PROPOSITION 65 WARNINGSELECTRIC SHOCK can kill ARC RAYS can burnFUMES AND GASES can be dangerous Semiautomatic DC Constant Voltage Wire Welder DC Manual Stick WelderWELDING SPARKS can cause fire or explosion FOR ELECTRICALLY powered equipmentCYLINDER may explode if damaged Sûreté Pour Soudage A L’Arc PRÉCAUTIONS DE SÛRETÉMar. ‘93 Please Examine Carton and Equipment For Damage Immediately Thank YouTABLE OF CONTENTS Section ASection B Section CINSTALLATION TECHNICAL SPECIFICATIONS - POWER WAVERECOMMENDED INPUT WIRE AND FUSE SIZES PHYSICAL DIMENSIONSSAFETY PRECAUTIONS SELECT SUITABLE LOCATIONMACHINE GROUNDING HIGH FREQUENCY PROTECTIONINPUT FUSE AND SUPPLY WIRE CONSIDERATIONS INPUT VOLTAGE RECONNECT PROCEDUREOUTPUT CONNECTIONS FIGURE A.1 - CONNECTION DIAGRAM ON RECONNECT/INPUT ACCESS DOORPOWER WAVE / POWER FEED WIRE FEEDER INTERCONNECTIONS VOLTAGE SENSING AT THE WORKPIECEELECTRODE & WORK LEADS - ELECTRODE POSITIVE APPLICATIONS ELECTRODE & WORK LEADS - ELECTRODE NEGATIVE APPLICATIONSPOWER FEED CONTROL BOX MOUNTING SAFETY INSTRUCTIONS OPERATIONOPERATING INSTRUCTIONS ELECTRIC SHOCK can killB-2OPERATIONB-2 GRAPHIC SYMBOLS THAT APPEAR ON INPUT POWER ON OFF HIGH TEMPERATURE MACHINE STATUS CIRCUIT BREAKERWIRE FEEDER POSITIVE OUTPUT NEGATIVE OUTPUT 3 PHASE INVERTER INPUT POWER THREE PHASEADDITIONAL DESIGN FEATURES AND ADVANTAGES DESIGN FEATURES AND ADVANTAGESGENERAL DESCRIPTION RECOMMENDED PROCESSES AND EQUIPMENTPOWER SOURCE OPERATION WELDING CAPABILITYLIMITATIONS COMPATIBLE LINCOLN EQUIPMENTWELDING ADJUSTMENTS DETAILED WELD MODE DESCRIPTIONSCONSTANT VOLTAGE CV/WELD, CV/MIG, CV/FLUX CORED PROCEDURES GMAW PULSE PROCEDURESCONSTANT CURRENT CC/STICK, CC/TIG PROCEDURES ARC GOUGING PROCEDURESACCESSORIES OPTIONS / ACCESSORIESFACTORY INSTALLED FIELD INSTALLEDMAINTENANCE ROUTINE MAINTENANCETROUBLESHOOTING USING THE STATUS LED TO TROUBLESHOOT SYSTEM PROBLEMSHOW TO USE TROUBLESHOOTING GUIDE Step 1. LOCATE PROBLEM SYMPTOMStep 3. CONSULT LOCAL AUTHORIZED FIELD SERVICE FACILITY Step 2. PERFORM EXTERNAL RECOMMEND ED TESTSTROUBLESHOOTING GUIDE PROBLEMSSYMPTOMS MISADJUSTMENTSTROUBLESHOOTING TROUBLESHOOTING GUIDEPROBLEMS SYMPTOMSTROUBLESHOOTING POWER WAVE WIRING DIAGRAMDIAGRAMS WIRING DIAGRAMPOWER WAVE 455DIAGRAMS DIMENSION PRINT - POWER WAVEB M18241 19.90Now Available...12th Edition The Procedure Handbook of Arc Welding How To Read Shop DrawingsNew Lessons in Arc Welding Need Welding Training?PRECAUCION WARNUNGATENÇÃO AVISO DEKeep your head out of fumes WARNUNGATENÇÃO Sales and Service through Subsidiaries and Distributors Worldwide Worlds Leader in Welding and Cutting Products