Lincoln Electric
IM583-A Diagrams, Dimension Print - Power Wave, B M18241, 19.90, 19.16, 9.48
Troubleshooting
Install
Wiring Diagram
Maintenance
Locate Problem Symptom
Accessories
Gmaw Pulse Procedures
Misadjustments
How to
Safety Precautions
Page 28
POWER WAVE 455
DIMENSION PRINT - POWER WAVE 455
19.90
19.16
9.48
22.63
26.10
23.12
23.51
12.35
19.00
14.62
32.88
B
M18241
F-3
DIAGRAMS
F-3
Page 27
Page 29
Image 28
Page 27
Page 29
Contents
Date of Purchase Serial Number Code Number Model Where Purchased
IM583-A
POWER WAVE
Safety Depends on You
SAFETY
FOR ENGINE powered equipment
ELECTRIC AND MAGNETIC FIELDS may be dangerous
CALIFORNIA PROPOSITION 65 WARNINGS
ELECTRIC SHOCK can kill
ARC RAYS can burn
FUMES AND GASES can be dangerous
Semiautomatic DC Constant Voltage Wire Welder DC Manual Stick Welder
CYLINDER may explode if damaged
FOR ELECTRICALLY powered equipment
WELDING SPARKS can cause fire or explosion
Mar. ‘93
PRÉCAUTIONS DE SÛRETÉ
Sûreté Pour Soudage A L’Arc
Please Examine Carton and Equipment For Damage Immediately
Thank You
TABLE OF CONTENTS
Section A
Section B
Section C
INSTALLATION
TECHNICAL SPECIFICATIONS - POWER WAVE
RECOMMENDED INPUT WIRE AND FUSE SIZES
PHYSICAL DIMENSIONS
SAFETY PRECAUTIONS
SELECT SUITABLE LOCATION
MACHINE GROUNDING
HIGH FREQUENCY PROTECTION
INPUT FUSE AND SUPPLY WIRE CONSIDERATIONS
INPUT VOLTAGE RECONNECT PROCEDURE
OUTPUT CONNECTIONS
FIGURE A.1 - CONNECTION DIAGRAM ON RECONNECT/INPUT ACCESS DOOR
POWER WAVE / POWER FEED WIRE FEEDER INTERCONNECTIONS
VOLTAGE SENSING AT THE WORKPIECE
ELECTRODE & WORK LEADS - ELECTRODE POSITIVE APPLICATIONS
ELECTRODE & WORK LEADS - ELECTRODE NEGATIVE APPLICATIONS
POWER FEED CONTROL BOX MOUNTING
SAFETY INSTRUCTIONS
OPERATION
OPERATING INSTRUCTIONS
ELECTRIC SHOCK can kill
B-2OPERATIONB-2 GRAPHIC SYMBOLS THAT APPEAR ON
INPUT POWER ON OFF HIGH TEMPERATURE MACHINE STATUS CIRCUIT BREAKER
WIRE FEEDER POSITIVE OUTPUT NEGATIVE OUTPUT 3 PHASE INVERTER
INPUT POWER THREE PHASE
ADDITIONAL DESIGN FEATURES AND ADVANTAGES
DESIGN FEATURES AND ADVANTAGES
GENERAL DESCRIPTION
RECOMMENDED PROCESSES AND EQUIPMENT
POWER SOURCE OPERATION
WELDING CAPABILITY
LIMITATIONS
COMPATIBLE LINCOLN EQUIPMENT
WELDING ADJUSTMENTS
DETAILED WELD MODE DESCRIPTIONS
CONSTANT VOLTAGE CV/WELD, CV/MIG, CV/FLUX CORED PROCEDURES
GMAW PULSE PROCEDURES
CONSTANT CURRENT CC/STICK, CC/TIG PROCEDURES
ARC GOUGING PROCEDURES
ACCESSORIES
OPTIONS / ACCESSORIES
FACTORY INSTALLED
FIELD INSTALLED
MAINTENANCE
ROUTINE MAINTENANCE
TROUBLESHOOTING
USING THE STATUS LED TO TROUBLESHOOT SYSTEM PROBLEMS
HOW TO USE TROUBLESHOOTING GUIDE
Step 1. LOCATE PROBLEM SYMPTOM
Step 3. CONSULT LOCAL AUTHORIZED FIELD SERVICE FACILITY
Step 2. PERFORM EXTERNAL RECOMMEND ED TESTS
TROUBLESHOOTING GUIDE
PROBLEMS
SYMPTOMS
MISADJUSTMENTS
TROUBLESHOOTING
TROUBLESHOOTING GUIDE
PROBLEMS
SYMPTOMS
TROUBLESHOOTING
POWER WAVE
WIRING DIAGRAM
DIAGRAMS
WIRING DIAGRAM
POWER WAVE
455
DIAGRAMS
DIMENSION PRINT - POWER WAVE
B M18241
19.90
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