Lincoln Electric IM583-A Routine Maintenance, Safety Precautions, ELECTRIC SHOCK can kill

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D-1	MAINTENANCE	D-1

SAFETY PRECAUTIONS

WARNING

ELECTRIC SHOCK can kill.

• Only Qualified personnel should perform this maintenance.

•Turn the input power OFF at the disconnect switch or fuse box before working on this equipment.

•Do not touch electrically hot parts.

ROUTINE MAINTENANCE

Routine maintenance consists of periodically blowing out the machine, using a low pressure airstream, to remove accumulated dust and dirt from the intake and outlet louvers, and the cooling channels in the machine.

POWER WAVE 455

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Contents Date of Purchase Serial Number Code Number Model Where Purchased IM583-APOWER WAVE Safety Depends on YouSAFETY FOR ENGINE powered equipmentELECTRIC AND MAGNETIC FIELDS may be dangerous CALIFORNIA PROPOSITION 65 WARNINGSELECTRIC SHOCK can kill ARC RAYS can burnFUMES AND GASES can be dangerous Semiautomatic DC Constant Voltage Wire Welder DC Manual Stick WelderWELDING SPARKS can cause fire or explosion FOR ELECTRICALLY powered equipmentCYLINDER may explode if damaged Sûreté Pour Soudage A L’Arc PRÉCAUTIONS DE SÛRETÉMar. ‘93 Please Examine Carton and Equipment For Damage Immediately Thank YouTABLE OF CONTENTS Section ASection B Section CINSTALLATION TECHNICAL SPECIFICATIONS - POWER WAVERECOMMENDED INPUT WIRE AND FUSE SIZES PHYSICAL DIMENSIONSSAFETY PRECAUTIONS SELECT SUITABLE LOCATIONMACHINE GROUNDING HIGH FREQUENCY PROTECTIONINPUT FUSE AND SUPPLY WIRE CONSIDERATIONS INPUT VOLTAGE RECONNECT PROCEDUREOUTPUT CONNECTIONS FIGURE A.1 - CONNECTION DIAGRAM ON RECONNECT/INPUT ACCESS DOORPOWER WAVE / POWER FEED WIRE FEEDER INTERCONNECTIONS VOLTAGE SENSING AT THE WORKPIECEELECTRODE & WORK LEADS - ELECTRODE POSITIVE APPLICATIONS ELECTRODE & WORK LEADS - ELECTRODE NEGATIVE APPLICATIONSPOWER FEED CONTROL BOX MOUNTING SAFETY INSTRUCTIONS OPERATIONOPERATING INSTRUCTIONS ELECTRIC SHOCK can killB-2OPERATIONB-2 GRAPHIC SYMBOLS THAT APPEAR ON INPUT POWER ON OFF HIGH TEMPERATURE MACHINE STATUS CIRCUIT BREAKERWIRE FEEDER POSITIVE OUTPUT NEGATIVE OUTPUT 3 PHASE INVERTER INPUT POWER THREE PHASEADDITIONAL DESIGN FEATURES AND ADVANTAGES DESIGN FEATURES AND ADVANTAGESGENERAL DESCRIPTION RECOMMENDED PROCESSES AND EQUIPMENTPOWER SOURCE OPERATION WELDING CAPABILITYLIMITATIONS COMPATIBLE LINCOLN EQUIPMENTWELDING ADJUSTMENTS DETAILED WELD MODE DESCRIPTIONSCONSTANT VOLTAGE CV/WELD, CV/MIG, CV/FLUX CORED PROCEDURES GMAW PULSE PROCEDURESCONSTANT CURRENT CC/STICK, CC/TIG PROCEDURES ARC GOUGING PROCEDURESACCESSORIES OPTIONS / ACCESSORIESFACTORY INSTALLED FIELD INSTALLEDMAINTENANCE ROUTINE MAINTENANCETROUBLESHOOTING USING THE STATUS LED TO TROUBLESHOOT SYSTEM PROBLEMSHOW TO USE TROUBLESHOOTING GUIDE Step 1. LOCATE PROBLEM SYMPTOMStep 3. CONSULT LOCAL AUTHORIZED FIELD SERVICE FACILITY Step 2. PERFORM EXTERNAL RECOMMEND ED TESTSTROUBLESHOOTING GUIDE PROBLEMSSYMPTOMS MISADJUSTMENTSTROUBLESHOOTING TROUBLESHOOTING GUIDEPROBLEMS SYMPTOMSTROUBLESHOOTING POWER WAVE WIRING DIAGRAMDIAGRAMS WIRING DIAGRAMPOWER WAVE 455DIAGRAMS DIMENSION PRINT - POWER WAVEB M18241 19.90Now Available...12th Edition The Procedure Handbook of Arc Welding How To Read Shop DrawingsNew Lessons in Arc Welding Need Welding Training?PRECAUCION WARNUNGATENÇÃO AVISO DEKeep your head out of fumes WARNUNGATENÇÃO Sales and Service through Subsidiaries and Distributors Worldwide Worlds Leader in Welding and Cutting Products