Lincoln Electric IM583-A Safety, FOR ENGINE powered equipment, CALIFORNIA PROPOSITION 65 WARNINGS

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SAFETY

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SAFETY

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CALIFORNIA PROPOSITION 65 WARNINGS WARNING

CALIFORNIA PROPOSITION 65 WARNINGS

Diesel engine exhaust and some of its constituents are known to the State of California to cause can- cer, birth defects, and other reproductive harm.

The Above For Diesel Engines

The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.

The Above For Gasoline Engines

ARC WELDING CAN BE HAZARDOUS. PROTECT YOURSELF AND OTHERS FROM POSSIBLE SERIOUS INJURY OR DEATH. KEEP CHILDREN AWAY. PACEMAKER WEARERS SHOULD CONSULT WITH THEIR DOCTOR BEFORE OPERATING.

Read and understand the following safety highlights. For additional safety information, it is strongly recommended that you purchase a copy of “Safety in Welding & Cutting - ANSI Standard Z49.1” from the American Welding Society, P.O. Box 351040, Miami, Florida 33135 or CSA Standard W117.2-1974. A Free copy of “Arc Welding Safety” booklet E205 is available from the Lincoln Electric Company, 22801 St. Clair Avenue, Cleveland, Ohio 44117-1199.

BE SURE THAT ALL INSTALLATION, OPERATION, MAINTENANCE AND REPAIR PROCEDURES ARE PERFORMED ONLY BY QUALIFIED INDIVIDUALS.

FOR ENGINE powered equipment.

1.a. Turn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running.

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1.b.Operate engines in open, well-ventilated areas or vent the engine exhaust fumes outdoors.

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1.c. Do not add the fuel near an open flame welding arc or when the engine is running.

Stop the engine and allow it to cool before refueling to prevent spilled fuel from vaporiz- ing on contact with hot engine parts and igniting. Do not spill fuel when filling tank. If fuel is spilled, wipe it up and do not start engine until fumes have been eliminated.

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1.d. Keep all equipment safety guards, covers and devices in position and in good repair.Keep hands, hair, clothing and tools away from V-belts, gears, fans and all other

moving parts when starting, operating or repairing equipment.

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1.e. In some cases it may be necessary to remove safety guards to perform required maintenance. Remove guards only when necessary and replace them when the maintenance requiring their removal is complete. Always use the greatest care when working near moving parts.

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1.f. Do not put your hands near the engine fan. Do not attempt to override the governor or idler by pushing on the throttle control rods while the engine is running.

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1.g. To prevent accidentally starting gasoline engines while turning the engine or welding generator during maintenance work, disconnect the spark plug wires, distributor cap or magneto wire as appropriate.

1.h. To avoid scalding, do not remove the radiator pressure cap when the engine is hot.

ELECTRIC AND MAGNETIC FIELDS may be dangerous

2.a. Electric current flowing through any conductor causes localized Electric and Magnetic Fields (EMF). Welding current creates EMF fields around welding cables and welding machines

2.b. EMF fields may interfere with some pacemakers, and welders having a pacemaker should consult their physician before welding.

2.c. Exposure to EMF fields in welding may have other health effects which are now not known.

2.d. All welders should use the following procedures in order to minimize exposure to EMF fields from the welding circuit:

2.d.1. Route the electrode and work cables together - Secure them with tape when possible.

2.d.2. Never coil the electrode lead around your body.

2.d.3. Do not place your body between the electrode and work cables. If the electrode cable is on your right side, the work cable should also be on your right side.

2.d.4. Connect the work cable to the workpiece as close as possible to the area being welded.

2.d.5. Do not work next to welding power source.

Mar ‘95

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Contents POWER WAVE Date of Purchase Serial Number Code Number Model Where PurchasedIM583-A Safety Depends on YouELECTRIC AND MAGNETIC FIELDS may be dangerous SAFETYFOR ENGINE powered equipment CALIFORNIA PROPOSITION 65 WARNINGSFUMES AND GASES can be dangerous ELECTRIC SHOCK can killARC RAYS can burn Semiautomatic DC Constant Voltage Wire Welder DC Manual Stick WelderWELDING SPARKS can cause fire or explosion FOR ELECTRICALLY powered equipmentCYLINDER may explode if damaged Sûreté Pour Soudage A L’Arc PRÉCAUTIONS DE SÛRETÉMar. ‘93 Please Examine Carton and Equipment For Damage Immediately Thank YouSection B TABLE OF CONTENTSSection A Section CRECOMMENDED INPUT WIRE AND FUSE SIZES INSTALLATIONTECHNICAL SPECIFICATIONS - POWER WAVE PHYSICAL DIMENSIONSMACHINE GROUNDING SAFETY PRECAUTIONSSELECT SUITABLE LOCATION HIGH FREQUENCY PROTECTIONOUTPUT CONNECTIONS INPUT FUSE AND SUPPLY WIRE CONSIDERATIONSINPUT VOLTAGE RECONNECT PROCEDURE FIGURE A.1 - CONNECTION DIAGRAM ON RECONNECT/INPUT ACCESS DOORELECTRODE & WORK LEADS - ELECTRODE POSITIVE APPLICATIONS POWER WAVE / POWER FEED WIRE FEEDER INTERCONNECTIONSVOLTAGE SENSING AT THE WORKPIECE ELECTRODE & WORK LEADS - ELECTRODE NEGATIVE APPLICATIONSPOWER FEED CONTROL BOX MOUNTING OPERATING INSTRUCTIONS SAFETY INSTRUCTIONSOPERATION ELECTRIC SHOCK can killWIRE FEEDER POSITIVE OUTPUT NEGATIVE OUTPUT 3 PHASE INVERTER B-2OPERATIONB-2 GRAPHIC SYMBOLS THAT APPEAR ONINPUT POWER ON OFF HIGH TEMPERATURE MACHINE STATUS CIRCUIT BREAKER INPUT POWER THREE PHASEGENERAL DESCRIPTION ADDITIONAL DESIGN FEATURES AND ADVANTAGESDESIGN FEATURES AND ADVANTAGES RECOMMENDED PROCESSES AND EQUIPMENTLIMITATIONS POWER SOURCE OPERATIONWELDING CAPABILITY COMPATIBLE LINCOLN EQUIPMENTCONSTANT VOLTAGE CV/WELD, CV/MIG, CV/FLUX CORED PROCEDURES WELDING ADJUSTMENTSDETAILED WELD MODE DESCRIPTIONS GMAW PULSE PROCEDURESCONSTANT CURRENT CC/STICK, CC/TIG PROCEDURES ARC GOUGING PROCEDURESFACTORY INSTALLED ACCESSORIESOPTIONS / ACCESSORIES FIELD INSTALLEDMAINTENANCE ROUTINE MAINTENANCETROUBLESHOOTING USING THE STATUS LED TO TROUBLESHOOT SYSTEM PROBLEMSStep 3. CONSULT LOCAL AUTHORIZED FIELD SERVICE FACILITY HOW TO USE TROUBLESHOOTING GUIDEStep 1. LOCATE PROBLEM SYMPTOM Step 2. PERFORM EXTERNAL RECOMMEND ED TESTSSYMPTOMS TROUBLESHOOTING GUIDEPROBLEMS MISADJUSTMENTSPROBLEMS TROUBLESHOOTINGTROUBLESHOOTING GUIDE SYMPTOMSPROBLEMS POWER WAVE WIRING DIAGRAMPOWER WAVE DIAGRAMSWIRING DIAGRAM 455B M18241 DIAGRAMSDIMENSION PRINT - POWER WAVE 19.90New Lessons in Arc Welding Now Available...12th Edition The Procedure Handbook of Arc WeldingHow To Read Shop Drawings Need Welding Training?ATENÇÃO PRECAUCIONWARNUNG AVISO DEKeep your head out of fumes WARNUNGATENÇÃO Sales and Service through Subsidiaries and Distributors Worldwide Worlds Leader in Welding and Cutting Products