Lincoln Electric IM583-A B-2OPERATIONB-2 GRAPHIC SYMBOLS THAT APPEAR ON, U0 U1 U2 I1, Power Wave

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B-2OPERATIONB-2

B-2OPERATIONB-2

GRAPHIC SYMBOLS THAT APPEAR ON

THIS MACHINE OR IN THIS MANUAL

INPUT POWER

ON

OFF

HIGH TEMPERATURE

MACHINE STATUS

CIRCUIT BREAKER

WIRE FEEDER

POSITIVE OUTPUT

NEGATIVE OUTPUT

3 PHASE INVERTER

INPUT POWER

THREE PHASE

U0

U1

U2

I1

I2

SMAW

GMAW

FCAW

GTAW

OPEN CIRCUIT VOLTAGE

INPUT VOLTAGE

OUTPUT VOLTAGE

INPUT CURRENT

OUTPUT CURRENT

PROTECTIVE

GROUND

WARNING

DIRECT CURRENT

POWER WAVE 455

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Contents POWER WAVE Date of Purchase Serial Number Code Number Model Where PurchasedIM583-A Safety Depends on YouELECTRIC AND MAGNETIC FIELDS may be dangerous SAFETYFOR ENGINE powered equipment CALIFORNIA PROPOSITION 65 WARNINGSFUMES AND GASES can be dangerous ELECTRIC SHOCK can killARC RAYS can burn Semiautomatic DC Constant Voltage Wire Welder DC Manual Stick WelderWELDING SPARKS can cause fire or explosion FOR ELECTRICALLY powered equipmentCYLINDER may explode if damaged Sûreté Pour Soudage A L’Arc PRÉCAUTIONS DE SÛRETÉMar. ‘93 Please Examine Carton and Equipment For Damage Immediately Thank YouSection B TABLE OF CONTENTSSection A Section CRECOMMENDED INPUT WIRE AND FUSE SIZES INSTALLATIONTECHNICAL SPECIFICATIONS - POWER WAVE PHYSICAL DIMENSIONSMACHINE GROUNDING SAFETY PRECAUTIONSSELECT SUITABLE LOCATION HIGH FREQUENCY PROTECTIONOUTPUT CONNECTIONS INPUT FUSE AND SUPPLY WIRE CONSIDERATIONSINPUT VOLTAGE RECONNECT PROCEDURE FIGURE A.1 - CONNECTION DIAGRAM ON RECONNECT/INPUT ACCESS DOORELECTRODE & WORK LEADS - ELECTRODE POSITIVE APPLICATIONS POWER WAVE / POWER FEED WIRE FEEDER INTERCONNECTIONSVOLTAGE SENSING AT THE WORKPIECE ELECTRODE & WORK LEADS - ELECTRODE NEGATIVE APPLICATIONSPOWER FEED CONTROL BOX MOUNTING OPERATING INSTRUCTIONS SAFETY INSTRUCTIONSOPERATION ELECTRIC SHOCK can killWIRE FEEDER POSITIVE OUTPUT NEGATIVE OUTPUT 3 PHASE INVERTER B-2OPERATIONB-2 GRAPHIC SYMBOLS THAT APPEAR ONINPUT POWER ON OFF HIGH TEMPERATURE MACHINE STATUS CIRCUIT BREAKER INPUT POWER THREE PHASEGENERAL DESCRIPTION ADDITIONAL DESIGN FEATURES AND ADVANTAGESDESIGN FEATURES AND ADVANTAGES RECOMMENDED PROCESSES AND EQUIPMENTLIMITATIONS POWER SOURCE OPERATIONWELDING CAPABILITY COMPATIBLE LINCOLN EQUIPMENTCONSTANT VOLTAGE CV/WELD, CV/MIG, CV/FLUX CORED PROCEDURES WELDING ADJUSTMENTSDETAILED WELD MODE DESCRIPTIONS GMAW PULSE PROCEDURESCONSTANT CURRENT CC/STICK, CC/TIG PROCEDURES ARC GOUGING PROCEDURESFACTORY INSTALLED ACCESSORIESOPTIONS / ACCESSORIES FIELD INSTALLEDMAINTENANCE ROUTINE MAINTENANCETROUBLESHOOTING USING THE STATUS LED TO TROUBLESHOOT SYSTEM PROBLEMSStep 3. CONSULT LOCAL AUTHORIZED FIELD SERVICE FACILITY HOW TO USE TROUBLESHOOTING GUIDEStep 1. LOCATE PROBLEM SYMPTOM Step 2. PERFORM EXTERNAL RECOMMEND ED TESTSSYMPTOMS TROUBLESHOOTING GUIDEPROBLEMS MISADJUSTMENTSPROBLEMS TROUBLESHOOTINGTROUBLESHOOTING GUIDE SYMPTOMSPROBLEMS POWER WAVE WIRING DIAGRAMPOWER WAVE DIAGRAMSWIRING DIAGRAM 455B M18241 DIAGRAMSDIMENSION PRINT - POWER WAVE 19.90New Lessons in Arc Welding Now Available...12th Edition The Procedure Handbook of Arc WeldingHow To Read Shop Drawings Need Welding Training?ATENÇÃO PRECAUCIONWARNUNG AVISO DEKeep your head out of fumes WARNUNGATENÇÃO Sales and Service through Subsidiaries and Distributors Worldwide Worlds Leader in Welding and Cutting Products