Lincoln Electric IM583-A Table Of Contents, Section A, Section B, Section C, Section D, Section E

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		TABLE OF CONTENTS				vi
			Page
		Installation	Section A
		Technical Specifications - Power Wave 455	A-1
		Safety Precautions	A-2
		Select Suitable Location	A-2
		Stacking	A-2
		Environmental Protection	A-2
		Lifting	A-2
		Machine Grounding	A-2
		High Frequency Protection	A-2
		Input Connection	A-2
		Input Fuse and Supply Wire Considerations	A-3
		Input Voltage Reconnect Procedure	A-3
		Output Connections	A-3
		Voltage Sensing at the Work Piece	A-4
		Power Wave / Power Feed Wire Feeder Interconnections	A-4
		Electrode and Work Leads - Electrode Positive Applications	A-4
		Electrode and Work Leads - Electrode Negative Applications	A-4
		Control Cable Connections	A-4
		Power Feed Control Box Mounting	A-4

		Operation	Section B
		Safety Instructions	B-1
		Graphic Symbols that appear on this machine or in this manual	B-2
		General Description	B-3
		Recommended Processes and Equipment	B-3
		Design Features and Advantages	B-3
		Additional Features	B-3
		Welding Capability	B-4
		Limitations	B-4
		Compatible Lincoln Equipment	B-4
		Power Source Operation	B-4
		Duty Cycle and Time Period	B-4
		Case Front Controls	B-4
		Welding Adjustments	B-5
		Detailed Weld Mode Descriptions	B-5

		Accessories	Section C
		Options / Accessories	C-1
		Factory Installed	C-1
		Field Installed	C-1

		Maintenance	Section D
		Safety Precautions	D-1
		Routine Maintenance	D-1

		Troubleshooting	Section E
		Troubleshooting the Power Wave / Power Feed System using the Status LED ...E-1
		Safety Precautions	E-2
		How to Use Troubleshooting Guide	E-2
		Troubleshooting Guide	E-3

		Wiring Diagram and Dimension Print	Section F

		Parts Lists	P291 Series

Nov97

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Contents Safety Depends on You Date of Purchase Serial Number Code Number Model Where PurchasedIM583-A POWER WAVECALIFORNIA PROPOSITION 65 WARNINGS SAFETYFOR ENGINE powered equipment ELECTRIC AND MAGNETIC FIELDS may be dangerousSemiautomatic DC Constant Voltage Wire Welder DC Manual Stick Welder ELECTRIC SHOCK can killARC RAYS can burn FUMES AND GASES can be dangerousCYLINDER may explode if damaged FOR ELECTRICALLY powered equipmentWELDING SPARKS can cause fire or explosion Mar. ‘93 PRÉCAUTIONS DE SÛRETÉSûreté Pour Soudage A L’Arc Thank You Please Examine Carton and Equipment For Damage ImmediatelySection C TABLE OF CONTENTSSection A Section BPHYSICAL DIMENSIONS INSTALLATIONTECHNICAL SPECIFICATIONS - POWER WAVE RECOMMENDED INPUT WIRE AND FUSE SIZESHIGH FREQUENCY PROTECTION SAFETY PRECAUTIONSSELECT SUITABLE LOCATION MACHINE GROUNDINGFIGURE A.1 - CONNECTION DIAGRAM ON RECONNECT/INPUT ACCESS DOOR INPUT FUSE AND SUPPLY WIRE CONSIDERATIONSINPUT VOLTAGE RECONNECT PROCEDURE OUTPUT CONNECTIONSELECTRODE & WORK LEADS - ELECTRODE NEGATIVE APPLICATIONS POWER WAVE / POWER FEED WIRE FEEDER INTERCONNECTIONSVOLTAGE SENSING AT THE WORKPIECE ELECTRODE & WORK LEADS - ELECTRODE POSITIVE APPLICATIONSPOWER FEED CONTROL BOX MOUNTING ELECTRIC SHOCK can kill SAFETY INSTRUCTIONSOPERATION OPERATING INSTRUCTIONSINPUT POWER THREE PHASE B-2OPERATIONB-2 GRAPHIC SYMBOLS THAT APPEAR ONINPUT POWER ON OFF HIGH TEMPERATURE MACHINE STATUS CIRCUIT BREAKER WIRE FEEDER POSITIVE OUTPUT NEGATIVE OUTPUT 3 PHASE INVERTERRECOMMENDED PROCESSES AND EQUIPMENT ADDITIONAL DESIGN FEATURES AND ADVANTAGESDESIGN FEATURES AND ADVANTAGES GENERAL DESCRIPTIONCOMPATIBLE LINCOLN EQUIPMENT POWER SOURCE OPERATIONWELDING CAPABILITY LIMITATIONSGMAW PULSE PROCEDURES WELDING ADJUSTMENTSDETAILED WELD MODE DESCRIPTIONS CONSTANT VOLTAGE CV/WELD, CV/MIG, CV/FLUX CORED PROCEDURESARC GOUGING PROCEDURES CONSTANT CURRENT CC/STICK, CC/TIG PROCEDURESFIELD INSTALLED ACCESSORIESOPTIONS / ACCESSORIES FACTORY INSTALLEDROUTINE MAINTENANCE MAINTENANCEUSING THE STATUS LED TO TROUBLESHOOT SYSTEM PROBLEMS TROUBLESHOOTINGStep 2. PERFORM EXTERNAL RECOMMEND ED TESTS HOW TO USE TROUBLESHOOTING GUIDEStep 1. LOCATE PROBLEM SYMPTOM Step 3. CONSULT LOCAL AUTHORIZED FIELD SERVICE FACILITYMISADJUSTMENTS TROUBLESHOOTING GUIDEPROBLEMS SYMPTOMSSYMPTOMS TROUBLESHOOTINGTROUBLESHOOTING GUIDE PROBLEMSSYMPTOMS WIRING DIAGRAM POWER WAVE455 DIAGRAMSWIRING DIAGRAM POWER WAVE19.90 DIAGRAMSDIMENSION PRINT - POWER WAVE B M18241Need Welding Training? Now Available...12th Edition The Procedure Handbook of Arc WeldingHow To Read Shop Drawings New Lessons in Arc WeldingAVISO DE PRECAUCIONWARNUNG ATENÇÃOATENÇÃO WARNUNGKeep your head out of fumes Worlds Leader in Welding and Cutting Products Sales and Service through Subsidiaries and Distributors Worldwide