Bryant 551A operation manual Contents, Safety Considerations, Installation Provide Unit Support

Page 1

installation, start-up and service instructions

551A

DuraPac Plus Series

SINGLE PACKAGE ROOFTOPSizes 155-240

ELECTRIC COOLING/ELECTRIC HEATING UNITS

 

CONTENTS

 

 

 

Page

SAFETY CONSIDERATIONS

. . 1

INSTALLATION

1-17

I. Step 1 — Provide Unit Support

. . 1

II. Step 2 — Rig and Place Unit

. . 1

III. Step 3 — Field Fabricate Ductwork

. . 7

IV. Step 4 — Make Unit Duct Connections

. . .7

V. Step 5 — Trap Condensate Drain

. . 7

VI. Step 6

— Make Electrical Connections

. . . 8

VII. Step 7

— Make Outdoor-Air Inlet

 

Adjustments

. 11

VIII. Step 8

— Install Outdoor-Air Hood

. 12

IX. Step 9

— Install All Accessories

. 15

X. Step 10 — Install Humidistat for Optional

 

Perfect Humidity™ Dehumidification Package .

. 16

START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18-25

SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26-32

TROUBLESHOOTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . 33,34

START-UP CHECKLIST . . . . . . . . . . . . . . . . . . . . . . . . . . CL-1

SAFETY CONSIDERATIONS

Installation and servicing of air-conditioning equipment can be hazardous due to system pressure and electrical compo- nents. Only trained and qualified service personnel should install, repair, or service air-conditioning equipment.

Untrained personnel can perform basic maintenance func- tions of cleaning coils and filters and replacing filters. All other operations should be performed by trained service per- sonnel. When working on air-conditioning equipment, observe precautions in the literature, tags and labels attached to the unit, and other safety precautions that may apply.

Follow all safety codes. Wear safety glasses and work gloves. Use quenching cloth for unbrazing operations. Have fire extinguishers available for all brazing operations.

Cancels: II 551A-155-2

II 551A-155-3

 

3/1/01

INSTALLATION

I. STEP 1 — PROVIDE UNIT SUPPORT

A. Roof Curb

Assemble and install accessory roof curb or horizontal supply roof curb in accordance with instructions shipped with the accessory. Accessory roof curb and horizontal supply roof curb and information required to field fabricate a roof curb or horizontal supply roof curb are shown in Fig. 1 and 2. Install insulation, cant strips, roofing, and counter flashing as shown. Ductwork can be secured to roof curb before unit is set in place.

IMPORTANT: The gasketing of the unit to the roof curb or horizontal supply roof curb is critical for a leakproof seal. Install gasket supplied with the roof curb or horizontal sup- ply roof curb as shown in Fig. 1. Improperly applied gasket can result in air leaks and poor unit performance.

Roof curb must be level. This is necessary to permit unit drain to function properly. Unit leveling tolerance is ± 1/16 in. per linear ft in any direction. Refer to Accessory Roof Curb or Horizontal Supply Roof Curb Installation Instructions for additional information as required.

B. Alternate Unit Support

When the curb or adapter cannot be used, support unit with sleepers using unit curb or adapter support area. If sleepers cannot be used, support long sides of unit with a minimum of 3 equally spaced 4-in. x 4-in. pads on each side.

II. STEP 2 — RIG AND PLACE UNIT

Inspect unit for transportation damage. File any claim with transportation agency. Keep unit upright, and do not drop. Use spreader bars over unit to prevent sling or cable dam- age. Rollers may be used to move unit across a roof. Level by using unit frame as a reference; leveling tolerance is

±1/16 in. per linear ft in any direction. See Fig. 3 for addi- tional information. Unit weight is shown in Table 1.

Four lifting holes are provided in ends of unit base rails as shown in Fig. 3. Refer to rigging instructions on unit.

WARNING: Before performing service or mainte- nance operations on unit, turn off main power switch to unit. Electrical shock could cause personal injury.

IMPORTANT: Units have high ambient operating limits. If limits are exceeded, the unit will automatically lock the com- pressor out of operation. Manual reset will be required to restart the compressor.

A. Positioning

Provide clearance around and above unit for airflow, safety, and service access (Fig. 4 and 5).

Do not install unit in an indoor location. Do not locate air inlets near exhaust vents or other sources of contaminated air.

Although unit is weatherproof, guard against water from higher level runoff and overhangs.

B. Roof Mount

Check building codes for weight distribution requirements.

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Contents Safety Considerations ContentsInstallation Provide Unit Support II. RIG and Place UnitRoof Curb Details Ft-in 155 Unit Maximum Dimensions Shipping Weight180 240551A Unit STD Unit ECONOMI$ER Corner DIM a DIM B DIM C WeightFt-in 155 1575 714 36.3 407 185 375 170 383 174 410 1039 1054 559 180 1650 748 36.3 375 170 449 204 452Base Unit Dimensions, 551A240 155 180 240 Physical DataIV. Make Unit Duct Connections III. Field Fabricate DuctworkTrap Condensate Drain 551A180 and 240 Shown 551A155 ShownUnit Voltage Field Control WiringNEC FLA LRA MCA MOCP† Electrical DataUnit Electric Resistance Heater DataHeater Maximum Minimum Heater Amps PEROptional Non-Fused Disconnect VII. Make OUTDOOR-AIR Inlet AdjustmentsOptional Convenience Outlet Manual Outdoor-Air DamperVIII. Install OUTDOOR-AIR Hood Heat Anticipator SettingsOutdoor Air Enthalpy Sensor Installation Unit StageDischarge Air Thermistor DAT CO2 Control SetupEconoMi$er Switchover Control Strategy Dry Bulb Changeover Set UpDefault Potentiometer Settings Mechanical Cooling LockoutIX. Install ALL Accessories Ventilation Air Minimum Position Set UpMotormaster I Control Installation 551A155 and 180 Only Wind Baffle Details Motormaster III Control Installation 551A240 OnlyLPS LlsvInternal Wiring III. Refrigerant Service PortsXI. Accessory ECONOMI$ER Adjustment START-UPUnits With Perfect Humidity Dehumidification Package Freeze Protection ThermostatsFan Performance 551A155 With Standard Indoor Fan Motor Watts Bhp Cfm Rpm Watts BhpWatts Bhp Rpm 3750 4800 551A180 15 Tons5100 5700Watts Bhp Rpm 551A240 20 TonsBhp Rpm Watts 000 500Drop Accessory/FIOP Static Pressure in. wgEvaporator Fan Motor Specifications Fan RPM at Motor Pulley SettingsIV. Evaporator FAN Service and Replacement Service CleaningII. Lubrication Belt Tension Adjustment Evaporator-Fan Pulley Alignment AdjustmentVII. ECONOMI$ER Adjustment VI. CONDENSER-FAN AdjustmentIX. Refrigerant Charge VIII. Power FailureFilter Drier XI. Protective DevicesXVI. Optional Hinged Access Doors XIV. Replacement PartsXII. Relief Devices XIII. Control CircuitTypical Wiring Schematic 551A180, 460v Shown Typical Component Arrangement 551A180 Shown Cooling Service Analysis TroubleshootingProblem Cause Remedy Problem Potential Cause Remedy EconoMi$er TroubleshootingPage Electrical TemperaturesGeneral
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