Vermont Casting DV580, DV360 manual Injector Orifice Size Matrix

Page 43

unfastening the screw on the tray to the right side of the orifice. Slide the bracket/gasket assembly over the fitting on the manifold toward the back with the gasket to the right. Secure the bracket/gasket as- sembly using the screw removed earlier. (Fig. 67a)

5.Replace the orifices according to the table on Page 42.

6.Replace the mixing tube on the burner housing by removing the two (2) screws that secure the mixing tube to the burner housing assembly. Remove the old gasket behind the mixing tube. (Fig. 68) NOTE:

The mixing tube for propane gas has only two bimetallic springs that are in the closed position at cold start. The mixing tube for natural gas has two spring/shutter collar assemblies that are in the closed position at cold start. Make sure the correct mixing tube is used for conversion.

7.Use the new gasket supplied in the conversion kit and proper mixing tube and replace in reverse order.

8.Reassemble the burner housing assembly, the burner tube assembly and the fettle in reverse order.

DV580

1.Remove manifold mounting screw from burner. (Fig. 69)

2.Remove burner orifice from manifold assembly using 3/8” wrench. (Fig. 70)

3.Install conversion orifices in place of orifices just removed.

4.Remove air shutters from burner pan by removing shutter retaining screw then air shutter. (Fig. 71)

5.Replace only the rear air shutters. Natural Gas: Rear air shutter, fully open.

 

Front air shutter, fully open.

LP:

Rear air shutter, fully open.

 

Front air shutter, fully open.

6. Re-install manifold to burner pan.

Pilot Orifice Conversion

NOTE: It is not necessary to remove the pilot tube for conversion.

1.Loosen pilot hood turning counterclockwise using a 7/16” wrench. (Fig. 76)

DV360/580 Series Direct Vent Gas Fireplace

2.Remove pilot orifice with needlenose pliers. (Fig. 77)

3.Install conversion pilot orifice.

4.Reinstall pilot hood. Be sure to align pilot hood with index marks.

 

Pilot Hood

Index

 

Marks

 

 

Pilot

 

Bracket

 

CO105

Fig. 76

Remove pilot hood.

 

Pilot

 

Orifice

 

CO106

Fig. 77

Remove pilot orifice.

5.Turn the gas supply valve and gas valve on and test for leaks. Use a 50/50 solution of liquid soap and water to test for leaks at gas fittings and joints. Apply water/soap solution with brush only - do not over ap- ply. NEVER test with an open flame.

6.Follow procedure on rating plate to light the pilot. Check for leaks.

7.Turn main burner on and check for leaks.

8.Install logs. Refer to Page 25 for proper log place- ment.

Installation complete.

Table 1 Injector Orifice Size Matrix

Conversion to Natural Gas

 

 

 

Burner Orifice

 

 

Input (BTU/hr)

Kit #

Model

Front

Part #

Rear

 

Part #

Minimum

Maximum

20010751

DV360RP/RFP

#53

20007347

#43

30000512

18,500

30,000

 

 

 

(.0595”)

 

(.089”)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Conversion to LP

 

 

 

 

 

 

 

 

Burner Orifice

 

 

Input (BTU/hr)

Kit #

Model

 

 

 

 

 

 

 

 

Front

Part #

Rear

 

Part #

Minimum

Maximum

 

20010752

DV360RN/RFN

#64

20010935

#54

 

20000130

17,000

30,000

 

20011025

DV360EN

 

(.036”)

 

 

(.055”)

 

 

 

20010667

43

Image 43
Contents Direct Vent Gas Fireplace Table of Contents Locating Your Fireplace Installation & Operating InstructionsDV360 DV580 Fireplace Dimensions Installed as Top VentFraming Dimensions Fireplace Dimensions Installed as Rear VentMantels Clearance to CombustiblesHearth Gas Inlet and Manifold Pressures Framing And FinishingFinal Finishing Gas SpecificationsWhen purging gas line the front glass must be removed Gas Line InstallationRemote ON/OFF Switch Installation Alternate Switch LocationEB-1 Electrical Box Ensure that the power to the supply lineElectronic Gas Control Valve Complete conversion Optional Top Vent ApplicationLocation of Vent Termination General VentingGeneral Venting Information Termination Location Canadian Installations1 US Installations2Flex Vent Pipes Canadian InstallationsUSA Installations General Information Assembling Vent PipesTwist Lock Pipes How to Use the Vent GraphRear Wall Vent Application Zero clearance sleeve is only required for combustible walls Rear Wall Vent Installation Twist Lock PipeVertical Sidewall Application Rear Wall Vent Installations Flex Vent Pipe+ B = 17 Max Always install horizontal venting on a level plane Vertical Sidewall Installation Twist Lock PipeHorizontal length requirement Vertical Sidewall Installation Flex Vent PipeVertical Through-the-Roof Application Below Grade InstallationMaximum elbow usage Vertical Through-the-Roof InstallationMin 610 mm Venting Components Operating Instructions Logs DV360 DV580 Installation of LogsLog Identification Chart DV360Log Rear Refer to Figure DV580Top logs must be placed properly onto notches Large Lava Rock Burner Lava Rock PlacementFlame & Temperature Adjustment Flame CharacteristicsDV580 DV360To Turn Off Gas To Heater Lighting and Operating InstructionsTurning Off the Gas to the Appliance Lighting InstructionsValve in the on position Instructions for RF Comfort Control Valve Shut Off ProcedureTransmitter Operation Off Mode On Manual ModeChange Between F/C Temperature Units Delay Timer ModeAuto Mode Fan Override During Auto ModeAuto Path LED Count Service ActionOn Path Local Path Remove Window Frame Assembly Before Service Work Troubleshooting Honeywell VS8421SIT Nova 820 Millivolt Valve Troubleshooting the Gas Control SystemStart Troubleshooting the Gas Control System Honeywell Valve Conversions must be completed by qualified personnelFuel Conversion Instructions Burner Orifice Conversion DV360Using a 1/2 open end wrench remove the orifices. Fig Conversion Procedure Installation PrecautionsPilot Orifice Conversion Injector Orifice Size Matrix Burner and Burner Compartment MaintenanceCleaning the Standing Pilot Control System Logs May Be HOTDV360/580 DV360/580 Description DV580 GACA4P0 Fuel Conversion Kits Hard Direct Wire Hook Up Optional AccessoriesFK12 Fan Assembly FK24 Fan AssemblyDecorative Bay Windows Remote ControlsInstallation Instructions Ceramic Refractory PanelsArch/Square Face Kit Conversion Instructions For Use in Mobile Homes Model DV360RMH9b.Units with Honeywell valve DV360/580 Series Direct Vent Gas Fireplace Limited Lifetime Warranty AFUE% Efficiency Ratings

DV580, DV360, DV360 specifications

Vermont Castings is a name synonymous with quality and craftsmanship in the world of fireplaces. Among their celebrated products, the DV580, DV360, and DV360 stand out for their advanced technology, efficiency, and aesthetic appeal. Each of these models offers unique features designed to enhance home heating while maintaining a focus on environmental responsibility.

The DV580 is a powerful direct vent gas stove that seamlessly combines traditional aesthetics with modern functionality. With its large viewing window, it creates a cozy ambiance while allowing users to enjoy the mesmerizing flames. One of its main features is the advanced burner system, which provides a realistic flame appearance. This model also boasts an impressive BTU output, allowing it to heat larger spaces efficiently. The unit is equipped with an electronic ignition, ensuring reliable start-ups even in cold weather.

The DV360, a slightly smaller but equally efficient model, offers versatility for various home settings. With its compact design, it can fit into tighter spaces without sacrificing heating capacity. The DV360 features a unique dual burner system, which promotes a more even and consistent flame. Its direct vent technology ensures that all combustion byproducts are vented outside, maintaining indoor air quality. This model also includes an adjustable flame height, giving users control over the intensity of the heat and ambiance.

In addition to performance, both the DV580 and DV360 prioritize energy efficiency. They are designed to operate with minimal emissions, making them an environmentally friendly choice for homeowners. With a variety of finish options and customizable face designs, these models can complement any home decor. Another key characteristic is the straightforward installation process, which allows homeowners the benefit of having their unit up and running in no time.

Overall, the Vermont Castings DV580, DV360, and DV360 models exemplify a harmonious blend of innovation, functionality, and style. They not only provide warmth but also contribute to the overall aesthetic of any space. With their commitment to quality and performance, Vermont Castings continues to set the standard for direct vent gas stoves, ensuring customers enjoy the best of both worlds: comfort and beauty in their homes.