Vermont Casting DV360 Pilot Orifice Conversion, Installation Precautions, Conversion Procedure

Page 42

DV360/580 Series Direct Vent Gas Fireplace

Shutter

Burner Pan

 

 

 

Retaining

 

Screw

 

 

Air

 

 

Shutter

 

 

Front View

CO103

Fig. 71

Remove air shutter from burner pan.

 

6. Re-install manifold to burner pan.

Pilot Orifice Conversion

NOTE: It is not necessary to remove the pilot tube for conversion.

1.Remove pilot hood by lifting up. (Fig. 72)

2.Remove pilot orifice with Allen wrench. (Fig. 73)

3.Install conversion pilot orifice.

4.Re-install pilot hood and be sure to align with index tab. Installation is complete.

Pilot Hood

Pilot

Bracket

moval Section” Page 24, Fig. 47)

2.Remove logs if previously installed. CAUTION: Logs may be hot!

3.Remove and replace plug on lower right hand side of the valve; Red for LP and blue for NG. (Fig. 74)

4.Remove motor top cap. Depress and turn center plunger until arrow points to correct screw. Red for LP and Blue for NG. NOTE: Plunger will “snap” into NG position when arrow is close to blue screw. It will not “snap” at LP (Red) position. (Fig. 75)

 

Motor Top Cap

 

 

Piezo Ignitor

 

 

 

 

 

 

T

 

 

 

 

 

O

 

 

 

 

IL

 

 

 

 

 

P

 

OFF

 

 

 

 

 

 

•

 

 

 

 

N

 

 

 

 

 

 

O•

 

 

 

 

LOCAL

REMOTE

 

 

LED

 

 

 

 

 

 

 

 

 

 

LED

 

Local/

 

Pilotstat

 

 

Plug

 

Remote Switch

Knob

 

 

 

 

 

Antenna

 

 

 

 

 

 

FP1037

 

 

 

 

 

 

Fig. 74

Comfort control valve.

 

 

 

 

CO105a

Fig. 72 Remove pilot hood.

Index Tab

Allen Wrench

Center

Plunger

Blue - NG Red - LP

Motor Top Cap

LOCAL

FP1037b

Snap Ring

CO106a

Fig. 73 Remove pilot orifice.

Fuel Conversion Instructions

Honeywell Comfort Control Valve ONLY

WARNING: The conversion must only be undertaken by a qualified, certified gas ap- pliance installer.

Installation Precautions

Before proceeding, turn control knob on valve to OFF and turn gas supply OFF. Turn OFF any electricity that may be going to the appliance. CAUTION: Logs may be hot!

Conversion Procedure

1.Open bottom grille to gain access to valve. Remove glass door. (Refer to “Window Frame Assembly Re-

Fig. 75 Depress and turn center plunger.

Burner Orifice Conversion

DV360

1.Remove the screws that secure the fettle and the burner tube assembly, located behind the burner tube assembly. Remove the two (2) screws that secure the burner housing assembly to the base pan at the right end of the burner housing assembly. (Fig. 66)

2.Remove the fettle and the burner tube assembly. Slide the burner housing assembly to the right and up to free the orifice.

3.Using a 1/2” open end wrench remove the orifices. (Fig. 67)

4.Converting LP to NG, remove bracket/gasket as- sembly by unfastening the screw which secures the bracket to the burner tray base. Discard bracket and refasten the screw into the hole. (Fig. 67a)

Converting NG to LP, assemble the bracket/gas- ket assembly to the burner tray assembly base by

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Contents Direct Vent Gas Fireplace Table of Contents Installation & Operating Instructions Locating Your FireplaceFireplace Dimensions Installed as Top Vent DV360 DV580Fireplace Dimensions Installed as Rear Vent Framing DimensionsClearance to Combustibles MantelsHearth Gas Specifications Framing And FinishingFinal Finishing Gas Inlet and Manifold PressuresAlternate Switch Location Gas Line InstallationRemote ON/OFF Switch Installation When purging gas line the front glass must be removedEnsure that the power to the supply line EB-1 Electrical BoxElectronic Gas Control Valve Optional Top Vent Application Complete conversionGeneral Venting Location of Vent TerminationCanadian Installations1 US Installations2 General Venting Information Termination LocationGeneral Information Assembling Vent Pipes Canadian InstallationsUSA Installations Flex Vent PipesHow to Use the Vent Graph Twist Lock PipesRear Wall Vent Application Rear Wall Vent Installation Twist Lock Pipe Zero clearance sleeve is only required for combustible wallsRear Wall Vent Installations Flex Vent Pipe Vertical Sidewall Application+ B = 17 Max Vertical Sidewall Installation Twist Lock Pipe Always install horizontal venting on a level planeVertical Sidewall Installation Flex Vent Pipe Horizontal length requirementBelow Grade Installation Vertical Through-the-Roof ApplicationVertical Through-the-Roof Installation Maximum elbow usageMin 610 mm Venting Components Operating Instructions DV360 Installation of LogsLog Identification Chart Logs DV360 DV580Log Rear DV580 Refer to FigureTop logs must be placed properly onto notches Flame Characteristics Burner Lava Rock PlacementFlame & Temperature Adjustment Large Lava RockDV360 DV580Lighting and Operating Instructions To Turn Off Gas To HeaterLighting Instructions Turning Off the Gas to the ApplianceValve in the on position On Manual Mode Shut Off ProcedureTransmitter Operation Off Mode Instructions for RF Comfort Control ValveFan Override During Auto Mode Delay Timer ModeAuto Mode Change Between F/C Temperature UnitsLED Count Service Action Auto PathOn Path Local Path Troubleshooting Honeywell VS8421 Remove Window Frame Assembly Before Service WorkTroubleshooting the Gas Control System SIT Nova 820 Millivolt ValveStart Troubleshooting the Gas Control System Burner Orifice Conversion DV360 Conversions must be completed by qualified personnelFuel Conversion Instructions Honeywell ValveUsing a 1/2 open end wrench remove the orifices. Fig Installation Precautions Conversion ProcedurePilot Orifice Conversion Injector Orifice Size Matrix Logs May Be HOT MaintenanceCleaning the Standing Pilot Control System Burner and Burner CompartmentDV360/580 DV360/580 Description DV580 GACA4P0 Fuel Conversion Kits FK24 Fan Assembly Optional AccessoriesFK12 Fan Assembly Hard Direct Wire Hook UpCeramic Refractory Panels Remote ControlsInstallation Instructions Decorative Bay WindowsArch/Square Face Kit For Use in Mobile Homes Model DV360RMH Conversion Instructions9b.Units with Honeywell valve DV360/580 Series Direct Vent Gas Fireplace Limited Lifetime Warranty Efficiency Ratings AFUE%

DV580, DV360, DV360 specifications

Vermont Castings is a name synonymous with quality and craftsmanship in the world of fireplaces. Among their celebrated products, the DV580, DV360, and DV360 stand out for their advanced technology, efficiency, and aesthetic appeal. Each of these models offers unique features designed to enhance home heating while maintaining a focus on environmental responsibility.

The DV580 is a powerful direct vent gas stove that seamlessly combines traditional aesthetics with modern functionality. With its large viewing window, it creates a cozy ambiance while allowing users to enjoy the mesmerizing flames. One of its main features is the advanced burner system, which provides a realistic flame appearance. This model also boasts an impressive BTU output, allowing it to heat larger spaces efficiently. The unit is equipped with an electronic ignition, ensuring reliable start-ups even in cold weather.

The DV360, a slightly smaller but equally efficient model, offers versatility for various home settings. With its compact design, it can fit into tighter spaces without sacrificing heating capacity. The DV360 features a unique dual burner system, which promotes a more even and consistent flame. Its direct vent technology ensures that all combustion byproducts are vented outside, maintaining indoor air quality. This model also includes an adjustable flame height, giving users control over the intensity of the heat and ambiance.

In addition to performance, both the DV580 and DV360 prioritize energy efficiency. They are designed to operate with minimal emissions, making them an environmentally friendly choice for homeowners. With a variety of finish options and customizable face designs, these models can complement any home decor. Another key characteristic is the straightforward installation process, which allows homeowners the benefit of having their unit up and running in no time.

Overall, the Vermont Castings DV580, DV360, and DV360 models exemplify a harmonious blend of innovation, functionality, and style. They not only provide warmth but also contribute to the overall aesthetic of any space. With their commitment to quality and performance, Vermont Castings continues to set the standard for direct vent gas stoves, ensuring customers enjoy the best of both worlds: comfort and beauty in their homes.
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