Weil-McLain 550-141-829/1201 manual Connect Wiring, General wiring requirements, Thermostat wiring

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Connect Wiring

General wiring requirements:

Electric shock hazard. Can cause severe personal injury or death if

power source, including service switch on boiler, is not disconnected before installing or servicing.

Installations must follow these codes:

National Electrical Code, ANSI/NFPA 70, latest edition and any additional national, state or local codes.

In Canada, CSA C22.1 Canadian Electrical Code Part One and any local codes.

Wiring must be N.E.C. Class 1. If original wire as supplied with boiler must be replaced, type 105°C wire or equivalent must be used. Supply wiring to boiler and additional control wiring must be 14 ga. or heavier.

Provide electrical ground at boiler as required by codes.

Thermostat wiring:

Install thermostat on inside wall away from influences of drafts, hot or cold water pipes, lighting fixtures, television, sun rays or fireplaces.

Follow instructions with thermostat. If it has a heat anticipator, set heat anticipator in thermostat to match power requirements of equipment connected to it. Boiler wiring diagrams give setting for standard equipment.

Junction box (furnished):

Junction box houses electrical connections for all boiler components.

“P” boilers have harnesses furnished.

“A” boilers are furnished with burner and limit harnesses.

All field-provided high voltage wiring must be sheathed in flexible metal conduit.

Connect incoming line voltage “HOT” wire to service switch, and neutral wire to white wire. Field-install equipment ground wire to green wire with wire nut.

Service switch (15 amp) is provided with boiler. “A” boilers — install switch as shown.

Some local codes may require an emergency shut-off switch installed at a location away from boiler. Follow local codes.

Burner wiring:

Burner harness incorporates a disconnect plug, providing a convenient way to disconnect wiring when burner mounting door is opened.

All “P” boilers have a power disconnect plug installed on burner.

On “A” boilers, mount the plug (provided in steam trim carton) on the burner housing as shown in FIGURE 13 or 14. For Carlin burners, screw burner plug into threaded conduit coupling, then mount this assembly to the burner housing using the chase nipple. Route wires through housing and make connections in burner junction box as shown in boiler wiring diagram.

To wire boilers, refer to the following pages:

Pages 20 to 21 Float-Type LWCO

Pages 22 to 23 Probe-Type LWCO

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Contents This Manual Includes Installation Start-Up Boiler Parts Hazard Definitions Symbol DefinitionsWhen Calling or Writing About the Boiler Read This Page FirstTable of Contents Provide clearances around boiler see Figure Before Installing BoilerInstallations must comply with Before selecting boiler locationLay a foundation, if needed Provide air for combustion and ventilationPerform hydrostatic pressure test Install Packaged BoilerPlace boiler Tankless heater, if usedFiberglass wool and ceramic fiber materials Install Non-Packaged BoilerNon-Packaged SGO-3 through 6 position on site Install Non-Packaged Boiler Install burner also refer to instructions packed with burner Install Packaged and Non-Packaged BoilerInstall Packaged and Non-Packaged Boiler General chimney requirements Connect BreechingConnect Breeching Connect Steam Piping Install pipingGeneral piping information Connect Steam Piping Connect Steam Piping Condensate Receiver Capacity Table Optional reservoir pipingTo pipe tankless heater Connect Tankless Heater PipingBurner wiring Connect WiringGeneral wiring requirements Thermostat wiringConnect Wiring Low Water Cutoff Wiring Harness not furnished on a Boilers Connect Wiring Boiler Wiring for Probe-Type Lwco General oil piping requirements Connect Oil PipingOil piping connection at burner To place in operation Start-UpFill the system Tips for steam systemsCheck off steps as completed Check-Out ProcedureAppendix Burner adjustments for P and a boilersTo connect SGO boilers to indirect-fired water heaters Parts List Parts Drawing Dimensions DimensionsDimensions