Weil-McLain BCP-3 Operation Concept, Boiler Operation, System Pump Operation, DHW Pump Operation

Page 2

BCP-3 Installation and Operation Manual

thermostat is satisfied. Another, is a Setback input that will switch the heating system to a lower set point determined by the Set Back setting.

Type of Radiation in Building

Reset Ratio

Offset

Radiators (Steel & Cast Iron)

1.00 (O) : 1.00 (S)

0˚F

Baseboard (Finned copper tube& Cast Iron)

1.00 (O) : 1.00 (S)

0˚F

Radiant (High Mass/Concrete)

4.00 (O) : 1.00 (S)

-10˚F

Radiant (Low Mass/Joists)

2.00 (O) : 1.00 (S)

-10˚F

Fan Coils & Air Handlers

1.00 (O) : 1.00 (S)

20˚F

An optional domestic hot water input is provided for systems where an indirect tank provides DHW. During a DHW call, the BCP-3 will maintain a constant set point of 200°F or the Maximum Water Temperature setting, whichever is lower, regardless of outdoor temperature or the status of the heating system. If 1-On/Off+2-Pumps Output Mode option was selected, the DHW pump will be enabled whenever there is a call for DHW. In addition, the heating system pump can be programmed to turn off during a DHW call for up to 120 minutes to satisfy the DHW demand quicker while withholding building heat.

Operation Concept

 

 

 

 

1:4

1:3

 

1:2

 

1:1.5

 

 

 

220

 

 

12

11

 

10

 

9

 

 

 

 

 

 

 

 

 

 

 

 

 

 

210

 

 

 

 

 

 

 

 

8

1:1.25

°F)

200

 

 

 

 

 

 

 

 

 

 

190

 

 

 

 

 

 

 

 

7

1:1

(in

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

180

 

 

 

 

 

 

 

 

 

 

Temperature

 

 

 

 

 

 

 

 

 

 

170

 

 

 

 

 

 

 

 

6

1.25:1

160

 

 

 

 

 

 

 

 

5

1.5:1

 

 

 

 

 

 

 

 

 

150

 

 

 

 

 

 

 

 

4

2:1

 

 

 

 

 

 

 

 

 

Water

140

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

130

 

 

 

 

 

 

 

 

3

3:1

 

 

 

 

 

 

 

 

 

 

120

 

 

 

 

 

 

 

 

2

4:1

 

110

 

 

 

 

 

 

 

 

1

8:1

 

100

 

 

 

 

 

 

 

 

 

 

 

70

60

50

40

30

20

10

0

-10

-20

 

Outdoor Temperature (in °F)

Reset Ratio Curves

Reset Ratios are presented as

Outdoor : Water

The BCP-3 has multiple Output Modes of operation. It can control any three output boiler-and-pump variety ranging from a single On/Off boiler with a system pump to three individual boilers. In addition, it can accepts a DHW call signal to raise the target set point. Moreover, if "1-On/Off+2-Pump" is selected as an Output Mode, it will control the DHW pump allowing it to energize on a DHW call. (See Output Mode Table under the Startup Menu on page 4.)

Boiler Operation

When a single On/Off boiler is selected as the primary function of the BCP-3, the boiler relay will energize when the System Sensor reading is below the Target temperature less the Differential. Moreover, the Outdoor Sensor reading must be below the Outdoor Cutoff setting and the EXT+/EXT- (Enable/Disable) terminals must be shorted using a dry-contact switch or a jumper. If the System temperature exceeds the Target, the boiler relay will de-energize.

If sequencing multiple stages or boilers are the primary function of the BCP-3, the BCP-3 will use the Purge Delay to start the lead boiler. Then, it will use the Reaction Time to add additional stages or boilers. When subtracting stages, the BCP-3 will use only the Minimum Run Time.

System Pump Operation

When the BCP-3 is in one of the Output Modes that control the System Pump relay while the EXT+/EXT- (Enable/Disable) terminals are shorted using a dry-contact switch or a jumper, the System Pump relay will energize, as long as the Outdoor Sensor reading is below the Outdoor Cutoff setting. However, upon the opening of the EXT+/EXT- (Enable/Disable) terminals or if the Outdoor Sensor reading rises two degrees above the Outdoor Cutoff setting, all boiler relays will de-energize and the System Pump relay will remain energized for the Run-On delay period before de-energizing.

If DHW Priority was set to other than "NO", a DHW call using terminals T3+/T3- (DHW call Input) will de-energize the System Pump relay for the period of the DHW priority or the termination of the DHW call, whichever comes first. This will ensure all boiler outputs are directed to produce domestic hot water.

If DHW Priority was set to "NO", then a DHW call will not have any effect on the System Pump relay.

DHW Pump Operation

When the BCP-3 is controlling the DHW Pump relay by selecting "1-On/Off+2-Pump" mode from the Output Modes, a DHW call using terminals T3+/T3- (DHW call Input) will energize the DHW Pump relay. In addition, the BCP-3 will raise the Target temperature to the lower of 200˚F or the Maximum Water temperature Setting.

When the BCP-3 is in Outdoor Cutoff or when the EXT+/EXT- (Enable/Disable) terminals are open, a DHW call will energize only the DHW Pump relay in a DHW Priority setting. See Output Mode Table on page 4. However, if No DHW Priority was selected, both the System and DHW Pumps will energize on a DHW call.

2

Image 2
Contents BCP-3 Hydronic Multi-Stage Boiler ControlSystem Pump Operation Operation ConceptBoiler Operation DHW Pump OperationWiring Power Input WiringWiring Input Terminals Heating System Sensor HSS Installation T1, COMWiring Outputs Wiring the System and DHW Pump Outputs Output Mode TableWiring the Boiler Output BCP-3 Output Modes Wiring BCP-3Menus Startup MenuButton and Navigating Menus Startup OptionsSet Point Available when Startup Control Mode = Set Point Setting the Control to Factory DefaultDefault Display Operating Menu Options Click SET ButtonOptions Off, 30ºF/0ºC to 75ºF/25ºC, On Default 60ºF/16ºC Custom Reset RatioOptions From -40ºF/-22ºC to +40ºF/+22ºC Default 0ºF/0ºC Set Point/Cutoff SET /Set Point/Out. Reset/CutoffSettings/Stage SET /Set Point/Out. Reset/Min. TgtSET /Set Point/Out. Reset/Max. Tgt Stage Menu OptionsOptions Output 1, Output 2, or Output Default Output Single On/Off Boiler and System Pump SettingsRun-On Not Available for 3-On/Off Output Mode Settings/Stage/Lead/RotateSetback Enable/Disable Tstat InputDomestic Hot Water DHW Priority BoostTroubleshooting BCP-3 Plumbing Diagrams Specifications