Weil-McLain manual BCP-3 Output Modes Wiring

Page 6

BCP-3 Installation and Operation Manual

BCP-3 Output Modes Wiring

BCP-3

 

SYSTEM

=

 

 

 

147F

 

 

TARGET

=

 

 

 

150F

 

 

 

Boiler

 

SYS

2

DHW

 

 

Output 1

OutputPump

OutputPump 3

 

 

 

 

SET

 

 

 

 

 

 

 

 

T3+ T3- EXT+

 

P+ P- COM 24VAC

 

 

 

 

 

 

 

 

T1 COM T2 COM

EXT-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

System Sensor

Outdoor Sensor

DHW Call

Enable Dry Contact

Setback Timer

 

 

BCP-3

 

 

SYSTEM

=

 

 

147F

TARGET

=

 

 

150F

Boiler

SYS

 

 

DHW

Pump

 

 

Pump

Output 1

Output 2

Output 3

 

SET

 

 

 

T1 COM

T2 COM

T3+ T3- EXT+

EXT-

P+

P- COM 24VAC

System Sensor

Outdoor Sensor

DHW Call

Enable Dry Contact

Setback Timer

 

 

 

L

120 VAC

 

 

 

 

 

 

N

 

Power (Black)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Output capped

(White/Output 3)

Boiler

 

(Blue/

 

Output 2B)

 

L

120 VAC

N

 

System Pump (Yellow/Output 1)

Wiring 1 On/Off Boiler +

System Pump

 

L

120 VAC

 

N

Power (Black)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Boiler2

(White/

Output 3)

Boiler1

(Blue/

Output 2)

L 120 VAC

N

System Pump (Yellow/Output 1)

Wiring 2 On/Off Boilers +

System Pump

 

BCP-3

 

 

 

 

 

L 120 VAC

SYSTEM

=

 

 

147F

 

Power (Black)

 

N

TARGET

=

 

 

150F

 

 

 

 

 

 

 

 

 

Boiler

 

SYS

2

DHW

 

 

 

3)

Output 1

OutputPump

OutputPump 3

 

 

 

SET

 

 

 

 

 

 

 

Pump (White/Output

T1 COM T2 COM T3+

T3- EXT+ EXT-

P+ P-

COM

24VAC

 

 

 

 

 

 

 

 

 

Boiler

 

DHW

 

 

 

 

 

 

 

(Blue/

 

 

 

 

 

 

 

 

output 2)

 

L 120 VAC

 

 

 

 

 

 

 

 

 

Sensor

 

 

 

 

Timer

 

 

 

N

 

 

 

 

 

System Pump

 

 

 

 

 

 

 

(Yellow/Output 1)

 

System Outdoor Sensor

 

DHW Call

Enable Dry Contact

Setback

 

Wiring 1 On/Off Boiler +

 

 

System Pump + DHW Pump

 

 

 

 

 

 

BCP-3

 

 

 

 

L

120 VAC

SYSTEM

=

 

 

147F

 

Power (Black)

N

 

TARGET

=

 

 

150F

 

 

 

 

SYS DHW

Boiler Pump Pump

Output 1 Output 2 Output 3

 

SET

 

 

 

 

T1 COM T2

COM T3+

T3- EXT+ EXT- P+ P-

COM 24VAC

 

 

 

 

 

 

Boiler Lo

Boiler Hi

 

 

 

 

(Blue/

(White/

 

 

 

 

Output 2) Output 3)

SensorSystem SensorOutdoor

CallDHW ContactDryEnable

TimerSetback

L

120 VAC

N

 

 

 

 

 

 

 

 

 

 

System Pump

 

 

 

 

 

(Yellow/Output 1)

 

 

 

 

 

Wiring 1 Lo/Hi Boiler +

 

 

 

 

System Pump

BCP-3

SYSTEM

=

147F

TARGET

=

150F

Boiler

SYS

DHW

Pump

Pump

Output 1

Output 2

Output 3

SET

 

T1 COM

T2 COM T3+ T3- EXT+ EXT-

P+ P- COM 24VAC

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

System Sensor

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Setback Timer

 

 

 

 

 

 

 

 

Outdoor Sensor

 

 

 

 

 

 

 

 

Enable Dry Contact

 

 

 

 

 

 

 

 

 

DHW Call

 

 

 

 

L

120 VAC

 

N

Power (Black)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Boiler 3 (White/ Output 3)

Boiler 2

(Blue/

Output 2)

Boiler 1 (Yellow/ Output 1)

Wiring 3 On/Off Boilers

NOTES:

The BCP-3 does not source any output power to any of its relays. A power source must sup- ply the pumps with power and the control can break the hot leg.

Weil McLain recommends not sharing the power source to the control with any pumps, boilers, or heavy electric equipment.

When wiring a sensor to the BCP-3, connect the Shield to the COM terminal on the BCP-3 end. DO NOT connect the Shield at the sensor end.

Eventhough in some Output Modes the BCP-3 does not control the DHW Pump, a DHW call will raise the System Target to whichever is lower of 200F or the Maximum Water Temp.

6

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Contents BCP-3 Hydronic Multi-Stage Boiler ControlSystem Pump Operation Operation ConceptBoiler Operation DHW Pump OperationWiring Power Input WiringWiring Input Terminals Heating System Sensor HSS Installation T1, COMWiring Outputs Output Mode Table Wiring the Boiler OutputWiring the System and DHW Pump Outputs BCP-3 Output Modes Wiring BCP-3Menus Startup MenuButton and Navigating Menus Startup OptionsSet Point Available when Startup Control Mode = Set Point Setting the Control to Factory DefaultDefault Display Operating Menu Options Click SET ButtonOptions Off, 30ºF/0ºC to 75ºF/25ºC, On Default 60ºF/16ºC Custom Reset RatioOptions From -40ºF/-22ºC to +40ºF/+22ºC Default 0ºF/0ºC Set Point/Cutoff SET /Set Point/Out. Reset/CutoffSettings/Stage SET /Set Point/Out. Reset/Min. TgtSET /Set Point/Out. Reset/Max. Tgt Stage Menu OptionsOptions Output 1, Output 2, or Output Default Output Single On/Off Boiler and System Pump SettingsRun-On Not Available for 3-On/Off Output Mode Settings/Stage/Lead/RotateSetback Enable/Disable Tstat InputDomestic Hot Water DHW Priority BoostTroubleshooting BCP-3 Plumbing Diagrams Specifications