Weil-McLain BCP-3 manual Output Mode Table, Wiring the Boiler Output

Page 5

BCP-3 Installation and Operation Manual

Output Mode Table

 

 

Output 1

Output 2

Output 3

 

Output Mode

Description

(Yellow

(Blue

(White

Notes

 

 

Wires)

Wires)

Wires)

 

1-On/Off+1-Pump

One On/Off boiler and a System pump

Sys Pump

Boiler

Not used

 

1-On/Off+2-Pump

One On/Off boiler, a System pump and

Sys Pump

Boiler

DHW

 

 

a Domestic Hot Water Pump

 

 

Pump

 

 

 

 

 

 

DHW Pump

2-On/Off+1-Pump

Two On/Off boilers and a System pump

Sys Pump

Boiler 1

Boiler 2

controlled by DHW

 

 

 

 

 

Aquastat

 

 

 

 

 

DHW Pump

1-Lo/Hi+1-Pump

One Lo/Hi boiler and a System pump

Sys Pump

Boiler Lo

Boiler Hi

controlled by DHW

 

 

 

 

 

Aquastat

 

 

 

 

 

Sys Pump controlled

3-On/Off

Three On/Off boilers and NO pumps

Boiler 1

Boiler 2

Boiler 3

using other controls

 

 

 

 

 

or run constantly.

Wiring the Boiler Output

Single-Stage (On/Off) Boiler Wiring

If any of the "1-On/Off" Output Modes is selected, wire the two Blue wires to the boiler circuit.

If more than one On/Off boiler is to be controlled by the BCP-3, follow the wiring colors as per the Output Mode Table above.

The BCP-3 does not source any output power to the boiler. The relay makes when energized.

Two-Stage (Lo/Hi) Boiler wiring

Wire the two Blue wires to the boiler control circuit initiating the Low Fire signal.

Then, wire the two White wires to the High fire circuit.

• The BCP-3 does not source any output power to the boiler. The relay makes when energized.

On/Off Boiler Output Wiring

Blue

Two-Stage Boiler Output Wiring

Blue (Lo Fire)

White (Hi Fire)

Wiring the System and DHW Pump Outputs

System Pump Wiring (Not Available With "3-On/Off" Output Mode)

The BCP-3 will control the System Pump relay (Maximum of 1/8 HP) in all Output Modes except (3-On/Off), as all outputs will be used by boiler stages. In this scenario, the system pump can be controlled independently using a switch or left to run constantly.

• Wire the two Yellow wires to the System Pump circuit.

• The BCP-3 does not source any output power to the pump. The relay makes when energized to switch the power to the pump on.

DHW Pump Wiring (Available Only With "1-On/Off+2-Pumps" Output Mode)

The BCP-3 will control the DHW Pump relay (Maximum of 1/8 HP) only in (1-On/Off+2-Pump) Output Mode. In the other modes, the DHW pump can be controlled using an external DHW aquastat.

If the BCP-3 is controlling the DHW pump, wire the two White wires to the DHW Pump circuit.

• The BCP-3 does not source any output power to the pump. The relay makes when energized to switch the power to the pump on.

System Pump Output Wiring

YELLOW

L N

120VAC

DHW Pump

Output Wiring

WHITE

L N

120VAC

5

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Contents Hydronic Multi-Stage Boiler Control BCP-3Boiler Operation Operation ConceptSystem Pump Operation DHW Pump OperationWiring Input Terminals WiringWiring Power Input Heating System Sensor HSS Installation T1, COMWiring Outputs Wiring the System and DHW Pump Outputs Output Mode TableWiring the Boiler Output BCP-3 BCP-3 Output Modes WiringStartup Menu MenusStartup Options Button and Navigating MenusDefault Display Setting the Control to Factory DefaultSet Point Available when Startup Control Mode = Set Point Operating Menu Options Click SET ButtonOptions From -40ºF/-22ºC to +40ºF/+22ºC Default 0ºF/0ºC Custom Reset RatioOptions Off, 30ºF/0ºC to 75ºF/25ºC, On Default 60ºF/16ºC Set Point/Cutoff SET /Set Point/Out. Reset/CutoffSET /Set Point/Out. Reset/Max. Tgt SET /Set Point/Out. Reset/Min. TgtSettings/Stage Stage Menu OptionsRun-On Not Available for 3-On/Off Output Mode Single On/Off Boiler and System Pump SettingsOptions Output 1, Output 2, or Output Default Output Settings/Stage/Lead/RotateDomestic Hot Water DHW Priority Enable/Disable Tstat InputSetback BoostTroubleshooting BCP-3 Plumbing Diagrams Specifications