Weil-McLain 550-110-710/0107 manual Zoning with circulators

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GOLD CGi Gas-Fired Water Boiler — Boiler Manual

4c Water piping — multiple zones (continued)

Figure 18 Zoning with circulators

Figure 19 Zoning with zone valves

— return water 130°F or higher.

— return water 130°F or higher.

1

Boiler isolation (balancing) valves

10

Automatic air vent (with diaphragm-type expansion tank), or con-

 

 

 

nect to tank fitting (closed-type expansion tank). DO NOT use an

2

Flow/check valve

 

automatic air vent when using closed-type expansion tank. It would

 

allow air to leave the system, causing waterlogging of the expansion

 

 

 

3

System or zone circulator

 

tank.

11

Fill valve

 

 

5

Zone valve

12

Diaphragm-type or bladder-type expansion tank, if used (For

 

 

 

closed-type expansion tank, pipe from top of air separator to tank

6

Drain valve

 

fitting as in Figure 17.)

9

 

13

Air separator and automatic vent, if used (Note that the fill valve

Relief valve

 

must always be connected to the expansion tank, regardless of loca-

For systems with possible low return-water temperature (such as converted gravity systems, radiant heating systems and heat pump systems), refer to the special piping suggestions of Figures 20 – 24, as applies. Failure to prevent sustained low return water temperature to the boiler could cause corrosion of the boiler sections, resulting in severe personal injury, death or substantial property damage.

Part Number 550-110-710/0107

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Contents Gold CGi How it works Gold CGi Gas-Fired Induced-Draft Water Boiler Contents Please read before proceeding Before locating the boiler, check the following 1a Prepare boiler location codes & checklistInstallations must follow these codes 1b Prepare boiler location clearances Chimney or vent require- ments When removing boiler from an existing common vent system1c Prepare boiler location vent system Products to avoid 1d Prepare boiler location air contaminationTwo openings Air supply from inside the building 1e Prepare boiler location air openingsAir openings must be provided Air opening optionsException for large spaces Exhaust fans and air moversMotorized air dampers Single air opening optionInspect orifices and burners 2a Prepare boiler placement & setupOrifice replacement procedure Place boiler/crate near positionPrepare boiler for test 2b Prepare boiler pressure testHydrostatic pressure test Drain and remove fittingsChimney draft venting 3a Venting general informationVenting chimney draft venting CGi venting methods Chimney draft or Direct exhaustObtain vent system components 3c Venting Direct exhaust componentsVent StaR-34 Vent starter 3d Venting direct exhaust vent starterVent termination minimum clearances 3e Venting direct exhaust terminationSidewall venting See Figures 14 3f Venting direct exhaust installationVertical venting See . Follow vent Using any termination other than one of those shown 4a Water piping general information Closed-type expansion tank 4b Water piping single-zone systemDiaphragm-type or bladder- type expansion tank Figure Piping multiple zones 4c Water piping multiple zonesZoning with circulators Primary/secondary preferred bypass piping method 4d Piping low temperature systemsTemperature gauges Valve adjustmentPrimary/secondary piping BOILER-bypass piping method Valve adjustmentBoiler-bypass piping Zoning with SYSTEM-bypass piping method Prevent chilled water from entering boiler 4e Water piping refrigeration systemPropane Gas Connecting gas supply piping to boilerGas piping Natural GasThermostat Field wiringElectrical installation must comply with Wiring connectionsDetermine if water treatment is needed Freeze protection when used7a Start-up preparation Check for gas leaksInspect base insulation Do not use petroleum-based cleaning or sealing compoundsFill the system with water Inspect system water pipingCheck system and boiler 7b Start-up operate boilerStart the boiler Pilot burner flame Figure 7c Start-up if boiler doesn’t startCheck burner flames Check forThermostats Check-out procedure checklistDuring main burner operation 9a Operation sequenceSchematic wiring diagram 9b Operation wiring diagramsLadder wiring diagram 9c Operating instructions CGi-25 to CGi-6 9c Operating instructions CGi-25 to CGi-6 9c Operating instructions CGi-25 to CGi-8 Verify Proper Operation After Servicing 10a Service and maintenance schedule10b Service and maintenance annual start-up Inducer motor 10b Service & maintenance annual start-upBurners and base Condensate drain systemLimit controls and cutoffs Gas pipingCold fill and operating pressures Air vents and air eliminationReview the User’s Information Manual with the owner Review with ownerBoiler relief valve Air pressure switch 11a Troubleshooting procedure11b Troubleshooting components Before troubleshootingControl module Control indicator lightsTroubleshooting the control module Control indicator lights Lockout modesControl module connections VAC in plug 11c Troubleshooting control module lightsChart Light flashing Remove 120 VAC in plug , Item 3, page 50 on control moduleChart 2 Tstat Circ & Power lights flashing Chart 3 Press Switch & Power lights flashing Usually indicates flame sensed when it shouldnt be there Chart 4 Flame & Power lights flashingDoes blower motor operate? Item 8 , Operation, Figure Verify SequenceControls Repair Parts Lists 12a Replacement partsSection assembly Base Jacket Trim Controls Section assembly 12b Replacement parts section assemblyBase assembly 12c Replacement parts baseDescription Weil-McLain Part number Jacket assembly 12d Replacement parts jacketBoiler Model Weil-McLain part number BoilerModel Weil-McLain part number Fittings shown are included with boiler 12e Replacement parts trimPropane gas components 12f Replacement parts controlsDimensional drawing 13a Dimensions13b Ratings Removal of Combustion Chamber Lining or Base Panels Handling ceramic fiber and fiberglass materials