Weil-McLain 550-110-710/0107 manual Handling ceramic fiber and fiberglass materials

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GOLD CGi Gas-Fired Water Boiler — Boiler Manual

Handling ceramic fiber and fiberglass materials

REMOVAL OF COMBUSTION CHAMBER

LINING OR BASE PANELS

The combustion chamber lining or base insulation panels in this prod- uct contain ceramic fiber materials. Ceramic fibers can be converted to cristobalite in very high temperature applications. The International Agency for Research on Cancer (IARC) has concluded,“Crystalline silica inhaled in the form of quartz or cristobalite from occupational sources is carcinogenic to humans (Group 1).”:

Precautionary measures

Avoid breathing fiberglass dust and contact with skin or eyes.

Use NIOSH certified dust respirator (N95). This type of respirator is based on the OSHA requirements for fiberglass wool at the time this document was written. Other types of respirators may be needed depending on the job site conditions. Current NIOSH recommen- dations can be found on the NIOSH web site at http://www.cdc.gov/niosh/homepage.html. NIOSH approved respirators, manufacturers, and phone numbers are also listed on this web site.

Wear long-sleeved, loose fitting clothing, gloves, and eye protection.

Apply enough water to the combustion chamber lining or base insulation to prevent airborne dust.

Remove combustion chamber lining or base insula- tion from the boiler and place it in a plastic bag for disposal.

Wash potentially contaminated clothes separately from other clothing. Rinse clothes washer thoroughly.

NIOSH stated First Aid.

Eye: Irrigate immediately.

Breathing: Fresh air.

REMOVAL OF FIBERGLASS WOOL

or

INSTALLATION OF FIBERGLASS WOOL, COMBUSTION CHAMBER LINING OR BASE PANELS:

This product contains fiberglass jacket insulation and ceramic fiber materials in combustion chamber lining or base panels in gas fired products. Airborne fibers from these materials have been listed by the State of California as a possible cause of cancer through inhalation.

Precautionary measures

Avoid breathing fiberglass dust and contact with skin or eyes.

Use NIOSH certified dust respirator (N95). This type of respirator is based on the OSHA requirements for fiberglass wool at the time this document was written. Other types of respirators may be needed depending on the job site conditions. Current NIOSH recom- mendations can be found on the NIOSH web site at http://www.cdc.gov/niosh/homepage. html. NIOSH approved respirators, manufac- turers, and phone numbers are also listed on this web site.

Wear long-sleeved, loose fitting clothing, gloves, and eye protection.

Operations such as sawing, blowing, tear out, and spraying may generate airborne fiber concentration requiring additional protection.

Wash potentially contaminated clothes separately from other clothing. Rinse clothes washer thor- oughly.

NIOSH stated First Aid.

Eye: Irrigate immediately.

Breathing: Fresh air.

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Part Number 550-110-710/0107

 

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Contents Gold CGi How it works Gold CGi Gas-Fired Induced-Draft Water Boiler Contents Please read before proceeding Before locating the boiler, check the following 1a Prepare boiler location codes & checklistInstallations must follow these codes 1b Prepare boiler location clearances Chimney or vent require- ments When removing boiler from an existing common vent system1c Prepare boiler location vent system 1d Prepare boiler location air contamination Products to avoid1e Prepare boiler location air openings Air openings must be providedAir opening options Two openings Air supply from inside the buildingExhaust fans and air movers Motorized air dampersSingle air opening option Exception for large spaces2a Prepare boiler placement & setup Orifice replacement procedurePlace boiler/crate near position Inspect orifices and burners2b Prepare boiler pressure test Hydrostatic pressure testDrain and remove fittings Prepare boiler for test3a Venting general information Venting chimney draft ventingCGi venting methods Chimney draft or Direct exhaust Chimney draft venting3c Venting Direct exhaust components Obtain vent system components3d Venting direct exhaust vent starter Vent StaR-34 Vent starter3e Venting direct exhaust termination Vent termination minimum clearancesSidewall venting See Figures 14 3f Venting direct exhaust installationVertical venting See . Follow vent Using any termination other than one of those shown 4a Water piping general information Closed-type expansion tank 4b Water piping single-zone systemDiaphragm-type or bladder- type expansion tank Figure 4c Water piping multiple zones Piping multiple zonesZoning with circulators 4d Piping low temperature systems Temperature gaugesValve adjustment Primary/secondary preferred bypass piping methodPrimary/secondary piping Valve adjustment BOILER-bypass piping methodBoiler-bypass piping Zoning with SYSTEM-bypass piping method 4e Water piping refrigeration system Prevent chilled water from entering boilerConnecting gas supply piping to boiler Gas pipingNatural Gas Propane GasField wiring Electrical installation must comply withWiring connections ThermostatFreeze protection when used 7a Start-up preparationCheck for gas leaks Determine if water treatment is neededDo not use petroleum-based cleaning or sealing compounds Fill the system with waterInspect system water piping Inspect base insulationCheck system and boiler 7b Start-up operate boilerStart the boiler 7c Start-up if boiler doesn’t start Check burner flamesCheck for Pilot burner flame FigureCheck-out procedure checklist Thermostats9a Operation sequence During main burner operation9b Operation wiring diagrams Schematic wiring diagramLadder wiring diagram 9c Operating instructions CGi-25 to CGi-6 9c Operating instructions CGi-25 to CGi-6 9c Operating instructions CGi-25 to CGi-8 10a Service and maintenance schedule Verify Proper Operation After Servicing10b Service and maintenance annual start-up 10b Service & maintenance annual start-up Burners and baseCondensate drain system Inducer motorGas piping Cold fill and operating pressuresAir vents and air elimination Limit controls and cutoffsReview the User’s Information Manual with the owner Review with ownerBoiler relief valve 11a Troubleshooting procedure 11b Troubleshooting componentsBefore troubleshooting Air pressure switchControl indicator lights Troubleshooting the control moduleControl indicator lights Lockout modes Control moduleControl module connections 11c Troubleshooting control module lights Chart Light flashingRemove 120 VAC in plug , Item 3, page 50 on control module VAC in plugChart 2 Tstat Circ & Power lights flashing Chart 3 Press Switch & Power lights flashing Chart 4 Flame & Power lights flashing Usually indicates flame sensed when it shouldnt be thereDoes blower motor operate? Item 8 , Verify Sequence Operation, FigureControls Repair Parts Lists 12a Replacement partsSection assembly Base Jacket Trim Controls 12b Replacement parts section assembly Section assembly12c Replacement parts base Base assemblyDescription Weil-McLain Part number 12d Replacement parts jacket Jacket assemblyBoiler Model Weil-McLain part number BoilerModel Weil-McLain part number 12e Replacement parts trim Fittings shown are included with boiler12f Replacement parts controls Propane gas components13a Dimensions Dimensional drawing13b Ratings Handling ceramic fiber and fiberglass materials Removal of Combustion Chamber Lining or Base Panels